High definition LiDAR system

Abstract

A LiDAR-based 3-D point cloud measuring system includes a base, a housing, a plurality of photon transmitters and photon detectors contained within the housing, a rotary motor that rotates the housing about the base, and a communication component that allows transmission of signals generated by the photon detectors to external components. In several versions of the invention, the system includes a vertically oriented motherboard, thin circuit boards such as ceramic hybrids for selectively mounting emitters and detectors, a conjoined D-shaped lens array, and preferred firing sequences.

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows: 
     
       1. A LiDAR-based sensor system comprising:
 a base;   head assembly;   a rotary component configured to rotate the head assembly with respect to the base, the rotation of the head assembly defining an axis of rotation;   an electrical motherboard carried in the head assembly, the motherboard defining a plane and being positioned substantially parallel to the axis of rotation;   a lens positioned on the head assembly on a first side of the motherboard;   a mirror positioned on the head assembly on a second side of the motherboard;   a plurality of photon transmitters mounted to a plurality of emitter circuit boards, the plurality of emitter circuit boards being mounted directly to the motherboard; and   a plurality of detectors mounted to a plurality of detector circuit boards, the plurality of detector circuit boards being mounted directly to the motherboard.   
     
     
       2. The sensor system of  claim 1 , wherein
 the lens comprises an emitter lens and a detector lens, the emitter lens and the detector lens being positioned adjacent one another; and   the mirror comprises an emitter mirror and a detector mirror;   wherein the emitter mirror is positioned within the head assembly to reflect light from the plurality of photon transmitters through the emitter lens, and the detector mirror is positioned within the head to reflect light received through the detector lens toward the plurality of detectors.   
     
     
       3. The sensor system of  claim 2 , further comprising a unitary support structure, the motherboard, detector lens, emitter lens, detector mirror, and emitter mirror all being secured to the unitary support structure. 
     
     
       4. The sensor system of  claim 2 , wherein the plurality of emitters are oriented to transmit light from the second side of the motherboard toward the emitter mirror. 
     
     
       5. The sensor system of  claim 4 , wherein the motherboard comprises a central opening, the central opening being positioned to allow light from the emitters to pass from emitter mirror through the central opening and toward the emitter lens. 
     
     
       6. The sensor system of  claim 5 , wherein the central opening is further positioned to allow light to pass from the detector lens through the central opening and toward the detector mirror. 
     
     
       7. The sensor system of  claim 2 , wherein the plurality of emitter circuit boards are secured to the motherboard to form a first vertical stack. 
     
     
       8. The sensor system of  claim 7 , wherein the first vertical stack of emitter circuit boards forms an angularly fanned array. 
     
     
       9. The sensor system of  claim 7 , wherein the plurality of detector circuit boards are secured to the motherboard to form a second vertical stack, the first vertical stack of emitter circuit boards being positioned substantially parallel to the second vertical stack of detector circuit boards. 
     
     
       10. The sensor system of  claim 9 , wherein the second vertical stack of detector circuit boards forms an angularly fanned array. 
     
     
       11. The sensor system of  claim 2 , wherein the emitter lens comprises a first D-shaped lens and the detector lens comprises a second D-shaped lens, a respective vertical side of each of the first D-shaped lens and the second D-shaped lens being positioned closely adjacent one another to form a conjoined D-shaped lens array. 
     
     
       12. The sensor system of  claim 11 , wherein the first D-shaped lens comprises a first plurality of lenses, and wherein the second D-shaped lens comprises a second plurality of lenses. 
     
     
       13. The sensor system of  claim 2 , wherein the plurality of emitter circuit boards are secured to the motherboard to form a first vertical stack, the first vertical stack being divided into at least two groups of emitters, each of the at least two groups comprising several emitters from the plurality of emitters such that the at least two groups form non-overlapping subsets of the plurality of emitters, the sensor further having a control component to control the firing of the emitters such that one emitter is fired at a time, the control component further causing firing from one of the at least two groups and then the other of the at least two groups in an alternating fashion. 
     
     
       14. The sensor system of  claim 13 , wherein the at least two groups comprises:
 a first group forming a first portion of the first vertical stack and organized sequentially from a first top position to a first bottom position; and   a second group forming a remaining portion of the first vertical stack organized sequentially from a second top position to a second bottom position;   whereby the control component causes firing of the emitters to alternate between the first group and the second group, and further causes firing within the first group to proceed sequentially and firing within the second group to proceed sequentially.   
     
     
       15. The sensor system of  claim 2 , wherein the rotary component further comprises a capacitive coupler. 
     
     
       16. A LiDAR-based sensor system comprising:
 a base;   head assembly;   a motor configured to rotate the head assembly with respect to the base, the rotation of the head assembly defining an axis of rotation;   an electrical motherboard carried in the head assembly;   a plurality of photon transmitters mounted to a plurality of emitter circuit boards, the plurality of emitter circuit boards being mounted to the motherboard;   a plurality of detectors mounted to a plurality of detector circuit boards, the plurality of detector circuit boards being mounted to the motherboard;   an emitter mirror supported within the head assembly;   a detector mirror supported within the head assembly; and   a conjoined D-shaped lens assembly, the lens assembly forming an emitter portion and a detector portion;   wherein the motherboard is a unitary component for mounting the plurality of emitter circuit boards and the plurality of detector circuit boards, the motherboard being positioned between the emitter mirror and the detector mirror on a first side and the lens assembly on the other side, the motherboard further having an opening to allow light to pass between the lens assembly and either the detector mirror or the emitter mirror;   whereby light transmitted by one of the plurality of emitters is reflected from the emitter mirror and passes through the emitter portion of the lens assembly, and light received by the detector portion of the lens assembly is reflected by the detector mirror and received by one of the plurality of detectors.   
     
     
       17. The sensor system of  claim 16 , wherein the motherboard defines a plane that is parallel to the axis of rotation. 
     
     
       18. The sensor system of  claim 17 , further comprising:
 a control component for causing the firing of the plurality of emitters; and   further wherein there are n emitters in the plurality of emitters, the n emitters being positioned in a vertical stack from 1 to n, the plurality of emitters being divided into two groups, including a first group of emitters from 1 to n/2 and a second group of emitters from n/2+1 to n; wherein the control component causes the emitters to fire alternatingly between the first group and the second group, and to fire sequentially within each group such that emitter 1 and emitter n/2+1 fire sequentially.   
     
     
       19. A LiDAR-based sensor system comprising:
 a base having a head assembly and a rotary component configured to rotate the head assembly with respect to the base along an axis of rotation;   a lens assembly positioned on the head assembly;   one or more mirrors positioned on the head assembly;   a motherboard carried in the head assembly, wherein the motherboard is positioned between the lens assembly and the one or more mirrors such that a center of gravity of the head assembly aligns with the axis of rotation;   a plurality of transmitters mounted to the motherboard for rotation with the head assembly, the plurality of transmitters positioned to transmit light pulses to one or more surfaces;   a plurality of detectors mounted to the motherboard for rotation with the head assembly to receive the light pulses after reflection from the one or more surfaces;   a processor coupled to the plurality of transmitters; and   a memory including processor executable code, wherein the processor executable code, upon execution by the processor, configures the processor to cause controlled firing of the plurality of transmitters, wherein the processor is configured to adjust an intensity of the transmitted light pulses based on a strength of the reflected light pulses received by one or more of the plurality of detectors.   
     
     
       20. The sensor system of claim 19, wherein the processor is configured to:
 increase the intensity of the transmitted light pulses upon failing to detect a clear reflection by at least one of the plurality of detectors; and   decrease the intensity of the transmitted light pulses upon detecting a strong reflection signal by at least one of the plurality of detectors.   
     
     
       21. The sensor system of claim 19, wherein the processor is further configured to:
 send a charge/on signal to a control circuit for firing one of the transmitters; and turn off the charge/on signal after a period of time determined based on return intensity of a previous light pulse transmitted by the one transmitter.   
     
     
       22. The sensor system of claim 21, wherein the determined period of time has a length that is inversely proportional to the return intensity of the previous light pulse transmitted by the one transmitter. 
     
     
       23. The sensor system of claim 19, wherein the processor is coupled to a charging circuit having an inductor and a capacitor, the processor further configured to cause the charging circuit to generate a plurality of charging pulses for firing the plurality of transmitters, each of the plurality of charging pulses having a magnitude which is a function of the strength of a previous reflected light pulse received by one or more of the plurality of detectors. 
     
     
       24. The sensor system of claim 19, wherein the processor is coupled to a charging circuit, the processor further configured to control the strength of the charging pulses to adjust the intensity of the transmitted light pulses. 
     
     
       25. The sensor system of claim 19, wherein the plurality of transmitters and the plurality of detectors are arranged vertically with respect to the base. 
     
     
       26. The sensor system of claim 19, wherein the motherboard is arranged vertically with respect to the base. 
     
     
       27. The sensor system of claim 19, wherein the one or more mirrors include an emitter mirror positioned to direct the light pulses towards the one or more surfaces. 
     
     
       28. The sensor system of claim 19, wherein the one or more mirrors include a detector mirror positioned to direct the reflected light pulses from the one or more surfaces towards the plurality of detectors. 
     
     
       29. The sensor system of claim 19, wherein the lens assembly comprises an emitter lens to allow the light pulses from the plurality of transmitters to travel to the one or more surfaces through emitter lens. 
     
     
       30. The sensor system of claim 19, wherein the lens assembly comprises a detector lens to allow the reflected light pulses from the one or more surfaces to travel to the plurality of detectors through the detector lens. 
     
     
       31. The sensor system of claim 19, wherein the lens assembly comprises a lens frame positioned at a fronts side of the head assembly. 
     
     
       32. The sensor system of claim 19, wherein the processor is configured cause a firing of fewer than the entire plurality of transmitters according to a rotation of the head assembly. 
     
     
       33. The sensor system of claim 19, wherein the processor is configured to prohibit firing of the plurality of transmitters until the head assembly has reached a minimum rotation speed. 
     
     
       34. A LiDAR-based sensor system comprising:
 a base;   a head assembly;   a rotary component configured to rotate the head assembly with respect to the base along an axis of rotation;   a lens assembly positioned on the head assembly;   one or more mirrors positioned on the head assembly;   a motherboard arranged between the lens assembly and the one or more mirrors in the head assembly such that a center of gravity of the head assembly aligns with the axis of rotation, the motherboard including a plurality of emitter circuit boards and a plurality of detector circuit boards mounted directly thereon, wherein a plurality of transmitters is mounted to the plurality of emitter circuit boards and positioned to transmit light pulses through the lens assembly, and wherein a plurality of detectors is mounted to the plurality of detector circuit boards and positioned to receive the light pulses after reflection from one or more surfaces;   a processor coupled to the plurality of transmitters; and   a memory including processor executable code, wherein the processor executable code, upon execution by the processor, configures the processor to cause controlled firing of the plurality of transmitters, wherein the processor is configured to adjust an intensity of the transmitted light pulses based on a strength of the reflected light pulses received by at least one of the plurality of detectors.   
     
     
       35. The sensor system of claim 34, wherein the processor is configured to:
 increase the intensity of the transmitted light pulses upon failing to detect a clear reflection by the at least one of the plurality of detectors; and   decrease the intensity of the transmitted light pulses upon detecting a strong reflection signal by the at least one of the plurality of detectors.   
     
     
       36. The sensor system of claim 34, wherein the processor is further configured to:
 send a charge/on signal to a control circuit for firing one of the transmitters; and   turn off the charge/on signal after a period of time determined based on return intensity of a previous light pulse transmitted by the one transmitter.   
     
     
       37. The sensor system of claim 36, wherein the determined period of time has a length that is inversely proportional to the return intensity of the previous light pulse transmitted by the one transmitter. 
     
     
       38. The sensor system of claim 34, wherein the processor is coupled to a charging circuit, the intensity of the transmitted light pulses being a function of the strength of charging pulses formed by the charging circuit. 
     
     
       39. The sensor system of claim 34, wherein the plurality of transmitters, the plurality of detectors, and the mother board are arranged vertically with respect to the base. 
     
     
       40. The sensor system of claim 34, the one or more mirrors include an emitter mirror positioned to direct the light pulses towards the one or more surfaces. 
     
     
       41. The sensor system of claim 34, wherein the one or more mirrors include a detector mirror positioned to direct the reflected light pulses from the one or more surfaces towards the plurality of detectors. 
     
     
       42. The sensor system of claim 34, wherein the lens assembly comprises an emitter lens to allow the light pulses from the plurality of transmitters to travel to the one or more surfaces through emitter lens. 
     
     
       43. The sensor system of claim 34, wherein the lens assembly comprises a detector lens to allow the reflected light pulses from the one or more surfaces to travel to the plurality of detectors through the detector lens. 
     
     
       44. The sensor system of claim 34, wherein the lens assembly comprises a lens frame positioned at a fronts side of the head assembly. 
     
     
       45. The sensor system of claim 34, wherein the processor is configured cause a firing of fewer than the entire plurality of transmitters according to a rotation of the head assembly. 
     
     
       46. The sensor system of claim 34, wherein the processor is configured to prohibit firing of the plurality of transmitters until the head assembly has reached a minimum rotation speed.