Automatic cooker

Abstract

A system and method to address the shortcomings of previous and existing designs by incorporating novel and unique features allowing the invention to perform well for a wide variety of popular dishes and meal solutions. Some embodiments of the present invention include a kitchen countertop barrel cooker which rotate bite size or smaller food ingredients around a horizontal axis and use a unique tumbler blade design which also rotates food around perpendicular horizontal axes resulting in thorough mixing and equalization of temperature throughout. The resulting uniform temperature allows readings from a non-contact infrared sensor to be relevant and effective for automatically assessing and controlling doneness. The embodiments vary primarily in how ingredients are handled. Each allows the draining of unwanted liquid from the ingredient contents during cooking or before unloading.

What is claimed as new and desired to be protected by Letters Patent of the United States is: 
     
       1. An automated cooker processing a plurality of bite-sized food pieces, comprising:
 a cooking chamber defining a closed cooking volume having an interior wall surface exposed to said cooking volume, said interior wall surface having a circular arc portion;   a heating structure configured to raise a temperature of said interior wall surface to a desired cooking temperature, said desired cooking temperature in a range of ambient up to 400 degrees Fahrenheit;   a tumbler blade disposed within said cooking volume and including a leading edge complementary to said circular arc, said tumbler blade having a first portion configured to tumble the food pieces in a first direction within said cooking volume in response to a relative movement between said tumbler blade and said interior wall surface, wherein said tumbler blade includes a second portion configured to tumble the food pieces in a second direction orthogonal to said first direction within said cooking volume in response to said relative movement, said directions evenly heating exterior surfaces of the food pieces, responsive to said cooking temperature, up to 225 degrees Fahrenheit;   a drive mechanism coupled to said tumbler blade and said cooking chamber, said drive mechanism configured to produce said relative rotation between said tumbler blade and said interior wall surface; and   a non-contact thermal probe, outside said cooking volume, configured to determine a surface temperature of said exterior surfaces through an aperture in said interior wall surface; and   a controller, coupled to said non-contact thermal probe, said heating structure, and to said tumbler blade, to operate said heating structure and said relative rotation until said surface temperature represents an internal temperature of the food pieces.   
     
     
       2. The cooker of  claim 1  further comprising a tumbler blade assembly coupled to said cooking chamber, said tumbler blade assembly including said tumbler blade with said tumbler blade assembly reusably removeable from said cooking container. 
     
     
       3. The cooker of  claim 1  An automated cooker processing a plurality of food pieces, comprising:
 a cooking chamber defining a closed cooking volume having an interior wall surface exposed to said cooking volume, said interior wall surface having an arc portion; 
 a heating structure configured to raise a temperature of said interior wall surface to a desired cooking temperature, said desired cooking temperature greater than ambient; 
 a tumbler blade disposed within said cooking volume and including a leading edge complementary to said circular arc, said tumbler blade having a first portion configured to tumble the food pieces in a first direction within said cooking volume in response to a relative movement between said tumbler blade and said interior wall surface, wherein said tumbler blade includes a second portion configured to tumble the food pieces in a second direction orthogonal to said first direction within said cooking volume in response to said relative movement; 
 a drive mechanism coupled to said tumbler blade and said cooking chamber, said drive mechanism configured to produce said relative rotation between said tumbler blade and said interior wall surface; and 
 a controller, coupled to said heating structure, and to said tumbler blade, to operate said heating structure and said relative rotation;  
 wherein said cooking chamber includes a generally horizontal pivot axis for said tumbler blade rotation. 
 
     
     
       4. The cooker of  claim 3  wherein said cooking chamber includes a lateral side exit coupled to said interior volume. 
     
     
       5. The cooker of  claim 1  wherein said cooking chamber includes a handheld cook pot. 
     
     
       6. The cooker of  claim 4  wherein said cooking chamber includes a handheld cook pot. 
     
     
       7. The cooker of  claim 4  further comprising a drain gate coupled to said lateral side exit, said drain gate configured to drain a liquid from within said cooking volume while retaining said food pieces within said cooking volume. 
     
     
       8. The cooker of  claim 6  further comprising a drain gate coupled to said lateral side exit, said drain gate configured to drain a liquid from within said cooking volume while retaining said food pieces within said cooking volume. 
     
     
       9. An automated cooker processing a plurality of bite-sized food pieces, comprising:
 a cooking chamber defining a closeable cooking volume having a pair of spaced-apart closed ends and an interior wall surface extending between said closed ends, said interior wall surface exposed to said cooking volume and having a cylindrical an arc portion defining a center of rotation for a set of cross-sections of said cylindrical arc portion wherein said closed closeable cooking volume defines a chamber axis extending through said closed ends and wherein said chamber axis is aligned with said center of rotation and wherein said center of rotation is generally horizontal during a cooking operation, with said cooking chamber defining, in said interior wall, a lateral opening to an external ambient; 
 a heating structure configured to raise a temperature of said interior wall surface to a desired cooking temperature above said external ambient during said cooking operation; 
 a tumbler blade, disposed within said cylindrical arc portion, configured for rotation about said center of rotation during said cooking operation and including a leading edge complementary to said cylindrical arc portion, said tumbler blade having a first portion configured to tumble the food pieces in a first direction within said cooking volume in response to a relative movement between said tumbler blade and said interior wall surface around said center of rotation, wherein said tumbler blade includes a second portion configured to tumble the food pieces in a second direction different from said first direction within said cooking volume in response to said relative movement, said directions evenly heating exterior surfaces of the plurality of food pieces, responsive to said cooking temperature; 
 a drive mechanism coupled to said tumbler blade and said cooking chamber, said drive mechanism configured to produce said relative rotation between said tumbler blade and said interior wall surface; and 
 a controller, coupled to said heating structure and to said tumbler blade, to operate said heating structure and said relative rotationuntil said surface temperature represents an internal temperature of the food pieces. 
 
     
     
       10. The automated cooker of  claim 9  wherein a chute, coupled to said cooking volume and including said lateral opening, extends generally horizontally from said cooking volume. 
     
     
       11. The automated cooker of  claim 9  wherein said first portion of said tumbler blade includes a central region parallel to said rotation axis configured to lift, rotate, and drop the plurality of bite-sized food pieces about said rotation axis within said cooking volume and wherein said second portion of said tumbler blade includes a pair of lateral swept regions on opposing sides of said central region configured to center the plurality of bite-sized food pieces within said cooking volume as they are dropped to produce a laterally-dispersing centered pile on said interior wall within said cooking volume. 
     
     
       12. The automated cooker of  claim 10  wherein said first portion of said tumbler blade includes a central region parallel to said rotation axis configured to lift, rotate, and drop the plurality of bite-sized food pieces about said rotation axis within said cooking volume and wherein said second portion of said tumbler blade includes a pair of lateral swept regions on opposing sides of said central region configured to center the plurality of bite-sized food pieces within said cooking volume as they are dropped to produce a laterally-dispersing centered pile on said interior wall within said cooking volume. 
     
     
       13. A tumble cooker, comprising:
 a support defining a longitudinal axis, said longitudinal axis extending horizontally during a cooking process applied to a set of food components;   a housing, coupled to said support, said housing defining a cooking portion extending generally parallel to said longitudinal axis including an arcuate cooking surface having said longitudinal axis defining a center of rotation for at least a portion of said arcuate surface perpendicular from said longitudinal axis wherein said set of food components are disposed on said arcuate cooking surface;   a tumble blade, coupled to said support, having a leading edge proximate to and complementary to said portion of said arcuate cooking surface, said tumble blade configured, responsive to said relative motion, to lift said set of food components from said arcuate cooking surface providing a set of lifted food components, center said set of lifted food components on said tumble blade providing a set of centered food components, and disperse said set of centered food components from said tumble blade onto said arcuate cooking surface; and   a drive, coupled to said support, configured to produce a relative motion between said leading edge and said portion of said arcuate cooking surface during said cooking process;   wherein said housing includes at least a section of a cylindrical wall having a cylinder axis aligned with said longitudinal axis, said section of said cylindrical wall including said portion of said arcurate cooking surface and wherein said leading edge is parallel to said longitudinal axis.    
     
     
       14. The tumble cooker of claim 13 further including a heating structure integrated into said housing proximate said portion of said arcuate surface.  
     
     
       15. The tumble cooker of claim 13 wherein said housing extends between a pair of parallel planes perpendicular to said longitudinal axis and wherein said housing defines a lateral opening in said cooking portion between said pair of parallel planes.  
     
     
       16. The tumble cooker of claim 13 wherein said tumble cooker is configured to cook said set of food components while said drive relatively moves said leading edge with respect to said portion of said arcuate cooking surface with said longitudinal axis oriented horizontally, wherein said tumble blade includes a configuration to produce a tumbling of said set of contents within said housing, said tumbling including a first tumbling in a first direction and including a second tumbling in a second direction orthogonal to said first direction.  
     
     
       17. The tumble cooker of claim 14 wherein said tumble cooker is configured to cook said set of food components while said drive relatively moves said leading edge with respect to said portion of said arcuate cooking surface with said longitudinal axis oriented horizontally, wherein said tumble blade includes a configuration to produce a tumbling of said set of contents within said housing, said tumbling including a first tumbling in a first direction and including a second tumbling in a second direction orthogonal to said first direction.  
     
     
       18. The tumble cooker of claim 15 wherein said tumble cooker is configured to cook said set of food components while said drive relatively moves said leading edge with respect to said portion of said arcuate cooking surface with said longitudinal axis oriented horizontally, wherein said tumble blade includes a configuration to produce a tumbling of said set of contents within said housing, said tumbling including a first tumbling in a first direction and including a second tumbling in a second direction orthogonal to said first direction.  
     
     
       19. The tumble cooker of claim 13 wherein said drive includes a motor.  
     
     
       20. The tumble cooker of claim 13 further comprising a heating structure communicated to said housing.  
     
     
       21. The tumble cooker of claim 20 wherein said heating structure is integrated into said housing.  
     
     
       22. The tumble cooker of claim 19 further comprising a heating structure communicated to said housing.  
     
     
       23. The tumble cooker of claim 22 wherein said heating structure is integrated into said housing.