Poppet seat for air regulating devices

Abstract

A poppet seat for air regulating devices, such as underwater diving equipment, includes a metal or plastic substrate around and through which synthetic or rubber seat material is molded. In its preferred form, this seat material surrounds the sides of the substrate and fills holes therein as well as an annular v-groove formed in the periphery of the substrate to further enhance the mechanical bond between the substrate and seat material.

What is claimed is:  
     
       1. A method for manufacturing a valve seat of the type including an annular base having an outer annular periphery, a central aperture extending from an upper surface to a lower surface and an elastomeric seating material affixed to the base, the method comprising the steps of: 
       forming at least one aperture in the base extending from the upper surface adjacent to the central aperture;  
       forming an annular groove in the base, the annular groove extending into communication with the at least one aperture, at least a portion of the groove being in generally opposing relation with respect to the upper surface; and  
       securing the seating material to the base by molding the seating material onto the base such that the seating material at least partially contacts the upper surface and the outer annular periphery, flows through the at least one aperture, and contacts the portion of the groove.  
     
     
       2. The method of claim  1 , wherein the annular groove has a generally V-shaped cross section and is formed in the periphery of the base. 
     
     
       3. The method of claim  1 , wherein the securing step includes chemically bonding the seating material to the base. 
     
     
       4. A valve seat comprising: 
       a base having an annular body, an upper surface, an outer periphery, a central opening and at least one retaining surface spaced from the upper surface and at least partially opposed to the upper surface, an aperture extending from the upper surface through the body adjacent to the central opening to the outer periphery; and  
       a seat material affixed to the base, extending from the upper surface through the aperture and contacting the retaining surface, the seat material at least partially enveloping the upper surface and the outer periphery, whereby the seat material bears against the retaining surface to resist forces tending to remove the seat material from the base.  
     
     
       5. The seat of claim  4 , wherein the base is an annular metallic ring and the seat material is a moldable elastomeric material. 
     
     
       6. The seat of claim  4 , wherein the base is made of a plastic material. 
     
     
       7. The seat of claim  4 , wherein the base includes an annular groove, at least a portion of the annular groove being oriented in opposing relation with respect to the upper surface to define the retaining surface. 
     
     
       8. The seat of claim  7 , wherein the annular groove has a V-shaped cross section and is formed in the periphery of the base. 
     
     
       9. The seat of claim  4 , wherein the seating material is chemically bonded to the base. 
     
     
       10. A seat assembly for use in an air regulating device, the seat assembly comprising: 
       an annular substrate having an upper surface, an outer periphery, a central aperture, a plurality of apertures extending from the upper surface and through the substrate adjacent to the central aperture, and a retaining surface at least partially opposed to the upper surface, the retaining surface being at least partially formed by an annular groove formed in the outer periphery of the substrate, the groove communicating with the apertures; and  
       a seating member extending around at least a portion of the upper surface, at least a portion of the outer periphery and at least a portion of the retaining surface, the seating member also extending into the apertures and thereby into the annular groove, thereby at least partially encapsulating the substrate and bearing against at least a portion of the retaining surface to anchor the seating member on the base.  
     
     
       11. The seat assembly of claim  10 , wherein the substrate further includes a lower surface generally opposed to the upper surface and the plurality of apertures surround the central aperture and extend from the upper surface to the lower surface. 
     
     
       12. The seat assembly of claim  11 , wherein the plurality of apertures are geometrically reversed with respect to the upper surface to define a portion of the retaining surface. 
     
     
       13. A valve seat comprising: 
       
         a base having an annular body with an outer periphery, a retaining surface opposite an upper surface of the outer periphery, and an outer circumferential perimeter extending between the upper surface and the retaining surface, a central opening extending from the upper surface, and an aperture extending from the upper surface through the body adjacent to the central opening to the outer periphery and in communication with the retaining surface; and  
       
       
         a seat material affixed to the base, the seat material continuously extending along the upper surface through the aperture along the retaining surface and along the perimeter, the seat material at least partially enveloping the upper surface, the retaining surface and the outer circumferential perimeter, whereby the seat material resists forces tending to remove the seat material from the base. 
       
     
     
       14. The seat of claim  13 , wherein the body includes a bottom surface opposite the upper surface and wherein the retaining surface extends intermediate the upper surface and the bottom surface. 
     
     
       15. The valve seat of claim  13  wherein the central opening provides an air passage through the base. 
     
     
       16. A valve seat comprising: 
       
         a base having an annular body with an outer periphery, a lower surface opposite an upper surface of the outer periphery, an outer circumferential perimeter extending between the upper surface and the lower surface, a central opening extending from the upper surface, and an aperture extending from the upper surface through the body adjacent to the central opening to the lower surface to the outer periphery; and  
       
       
         a seat material affixed to the base, the seat material continuously extending along the upper surface through the aperture, along the lower surface and along the perimeter, the seat material at least partially enveloping the upper surface, the lower surface and the outer perimeter, whereby the seat material resists forces tending to remove the seat material from the base. 
       
     
     
       17. The seat of claim  16 , wherein the body includes a bottom surface opposite the upper surface and wherein the lower surface extends intermediate the upper surface and the bottom surface. 
     
     
       18. The valve seat of claim  16  wherein the central opening provides an air passage to the base. 
     
     
       19. A valve seat comprising: 
       
         a base having an annular body with a central opening extending from an upper side of the body and an outer side, the body including at least one aperture extending therethrough from the upper side adjacent to the central opening and a wall between the outer side and the aperture; and  
       
       
         a seat material encapsulating the wall on at least four sides, whereby the seat material resists forces tending to remove the seat material from the base. 
       
     
     
       20. The valve seat of claim  19  wherein the central opening provides an air passage to the base. 
     
     
       21. A valve seat comprising: 
         a base having an annular body with an upper surface, an outer circumferential side and a central opening extending from the upper surface along a first axis, the body including an aperture extending along a second axis from the upper surface through the body adjacent to the central opening, an outer wall portion bounded by the aperture, the outer side, a first surface non - parallel to the aperture and the outer side, and a second surface spaced from the first surface and oblique to the aperture and the outer side; and    
       
         a seating material continuously extending into the aperture, along the outer side and along the first and second surfaces to encapsulate the wall portion, whereby the seat material resists forces tending to remove the seat material from the base. 
       
     
     
       22. The valve seat of claim  21  wherein the central opening provides an air passage to the base. 
     
     
       23. The valve seat of claim  4  wherein the central opening provides an air passage through the base.