Stator and rotor lamination construction for a dynamo-electric machine

Abstract

A dynamo-electric machine includes a stator core fixed in a casing and formed of stator lamination plates, and a rotor supported in a bore of the stator core and formed of a stack of rotor lamination plates. Each stator lamination plate has a tooth portion extending radially outward from the bore to an intermediate circumference, and a yoke portion defined between the intermediate circumference and the outer periphery of the stator lamination plate. Each of the rotor lamination plates has a number of equally circumferentially spaced closed slots, wherein each slot is defined by a curvilinear edge at an upper slot region adjacent the periphery of the plate. The curvilinear edge together with a pair of spaced parallel sides together define a top part of each slot, the top part opening into a bottom part of the slot which is substantially triangularly-shaped. In one embodiment the teeth of the stator lamination plates are sufficiently wide relative to the area of stator slot openings so that the ratio of flux density in the tooth portion to flux density in the yoke portion is optimized for a given n pole operating configuration of the stator winding.

I claim: 
     
       1. A dynamo-electric machine comprising: a generally cylindrical casing;   a stator core fixed in said casing and comprised of stator lamination plates of ferromagnetic material, said stator core having a cylindrical bore;   a stator winding embedded in stator slots radially projecting from the bore and which slots extend generally axially along the core, with end turns of said winding extending beyond end faces of said stator core;   a rotor supported in said bore for rotational movement and comprised of rotor lamination plates of ferromagnetic material, said rotor including conductive means for interacting with a magnetic field produced in an air gap between an outer periphery of said rotor and an inner periphery of the stator core when said stator winding is energized;   wherein each of said stator lamination plates comprises:   a flat annular plate of ferromagnetic material having a preselected outer diameter and a generally circular inner opening of a preselected inner diameter which forms .[.the stator.]. .Iadd.said .Iaddend.bore when .[.like ones of.]. said plates are stacked face-to-face with one another,   said plate having a number of uniformly circumferentially spaced slots which project radially outwardly from the bore to an intermediate circumference of said plate to define teeth between the slots, said slots forming said stator slots when corresponding slot openings in the .[.like.]. plates are substantially aligned to communicate with one another and the plates are stacked,   said annular plate including a tooth portion defined by said teeth between said intermediate circumference and said circular inner opening, and a yoke portion defined between said intermediate circumference and an outer periphery of said plate, and   wherein each of said rotor lamination plates comprises a flat circular plate of ferromagnetic material having a number of equally circumferentially spaced closed .Iadd.rotor .Iaddend.slots extending radially in a region near the outer periphery of said plate,   said .Iadd.rotor .Iaddend.slots being formed to contain conducting members which extend axially along the rotor when .[.like ones of.]. said .Iadd.rotor lamination .Iaddend.plates are stacked face-to-face with corresponding slots in communication with one another; and   wherein for a given ratio of said preselected inner diameter to said preselected outer diameter for said annular plate of each of said stator lamination plates, said teeth are sufficiently wide relative to .[.the.]. .Iadd.an .Iaddend.area of said .[.slot openings.]. .Iadd.slots .Iaddend.so that the ratio of flux density in said tooth portion to flux density in said yoke portion in response to energization of the stator winding is optimized for the number of poles n in the operating configuration of said stator winding; and   wherein the ratio of inner diameter to outer diameter of the annular plate forming said stator lamination plate is in the range of about 0.5025 to 0.504 for n equals 2.   
     
     
       2. The dynamo-electric machine of claim 1, wherein each of the rotor slots is defined by a curvilinear edge at an upper slot region adjacent the periphery of said rotor lamination plate and symmetrical about a radial center line, end points of the curvilinear edge being coincident with ends of spaced substantially parallel sides of the upper slot region, which sides extend equal distances in .[.the.]. .Iadd.a .Iaddend.direction toward .[.the.]. .Iadd.a .Iaddend.center of each of said rotor lamination plates to define with the curvilinear edge a top part of the slot, said top part opening into a bottom part of the slot which is substantially triangularly-shaped and symmetrical about the radial center line. 
     
     
       3. The dynamo-electric machine of claim 1, wherein said stator winding is comprised of a minimum number of conductors contained in the stator slots for said operating configuration, so that flux leakage from said end turns at the end faces of said stator is substantially reduced. 
     
     
       4. The dynamo-electric machine of claim 1, wherein said ratio of flux density is from about 1.10 .Iadd.to 1.14.Iaddend.. 
     
     
       5. The dynamo-electric machine of claim, 1, wherein the outer diameter of said stator lamination plate is about 203 mm. 
     
     
       6. The dynamo-electric machine of claim, 1, wherein the outer diameter of said stator lamination plate is about 3 mm. 
     
     
       7. The dynamo-electric machine of claim 2 wherein said spaced substantially parallel sides of the upper slot region of each rotor slot extend a distance in the range from about 6.113 mm. to 6.488 mm. and said bottom part of each rotor slot extends a distance in the range from about 11.644 mm to 16.936 mm. 
     
     
       8. A dynamo-electric machine, comprising: a rotor made from rotor lamination plates having a preselected number of slots of predetermined size;   a stator core made of stator lamination plates wherein the stator core is wound to provide for an operating configuration with a number of poles during stator winding energization, and wherein each stator lamination plate comprises:   a flat annular plate of ferromagnetic material having a given outer diameter and a generally circular bore opening of a certain inner diameter,   each said annular plate having a number of uniformly circumferentially spaced slot openings extending radially from an intermediate circumference of said plate to form a number of teeth which extend radially to an air gap periphery of said plate,   wherein said slot openings are formed to contain electrically conducting elements which extend axially through .[.the.]. .Iadd.a .Iaddend.lamination stack when .[.like ones of the.]. .Iadd.flat .Iaddend.annular plates are stacked face-to-face with corresponding slot openings in communication with .Iadd.one .Iaddend.another, said conducting elements being arranged to correspond to .[.said.]. .Iadd.an .Iaddend.n pole operating configuration, .Iadd.wherein n is a number of poles in a given n-pole operating configuration, .Iaddend.and magnetic flux is produced around the conducting elements when electric current energizes the conducting elements,   said annular plate including a tooth portion defined by said teeth between said intermediate circumference and said circular bore opening, and a yoke portion defined by a substantially continuous surface of said plate between said intermediate circumference and an outer periphery of said plate radially opposite said bore opening, and   wherein each of said rotor lamination plates comprises:   a flat circular plate of ferromagnetic material having .[.a.]. .Iadd.said preselected .Iaddend.number of .Iadd.slots, said slots being .Iaddend.equally circumferentially spaced closed slots extending radially in a region near .[.the.]. .Iadd.an .Iaddend.outer periphery of said plate, .Iadd.and rotor teeth formed between said slots, each rotor tooth having a predetermined width, .Iaddend.   said slots being formed to contain conducting members which extend substantially axially along the rotor when .[.like ones of.]. said .Iadd.rotor lamination .Iaddend.plates are stacked face-to-face with corresponding slots in communication with one another, and   wherein .[.the.]. .Iadd.a .Iaddend.product of the number of said slots of each of said rotor lamination plates times .[.the.]. .Iadd.said predetermined .Iaddend.width of .[.a.]. .Iadd.the .Iaddend.rotor tooth is a first value, .[.the.]. .Iadd.a .Iaddend.product of .[.the.]. .Iadd.a .Iaddend.number of .[.stator slots.]. .Iadd.slot openings .Iaddend.times the width of the stator teeth is a second value, and the ratio of the first value to the second value is .Iadd.in .Iaddend.the range of 0.825 to 0.90.   
     
     
       9. The dynamo-electric machine of claim 8, wherein each of said slots of each of said rotor lamination plates is defined by a curvilinear edge at an upper slot region adjacent the periphery of the circular plates and symmetrical about a radial center line, end points of the curvilinear edge being coincident with ends of spaced substantially parallel sides of the upper slot region, which sides extend equal distances .[.inn the.]. .Iadd.in a .Iaddend.direction toward .[.th.]. .Iadd.a .Iaddend.center of said circular plate to define with the curvilinear edge a top part of the slot, said top part opening into a bottom part of the slot which is substantially triangular-shaped and symmetrical about the radial center line. 
     
     
       10. The dynamo-electric machine of claim 9, wherein said curvilinear edge of each closed slot in said rotor lamination plates is semi-circular with a radius in the range from about 0.625 mm. to 0.750 mm. 
     
     
       11. The dynamo-electric machine of claim 9, .[.where.]. .Iadd.wherein .Iaddend.said curvilinear edge of each closed slot in said rotor lamination plates is semi-curvilinear with a radius in the range of from about 0.625 mm. to 0.750 mm. 
     
     
       12. The dynamo-electric machine of claim 9, wherein said spaced substantially parallel sides of the upper slot region of each rotor slot extend a distance in the range from about 6.113 mm. to 6.488 mm. and said bottom part of each rotor slot extends a distance in the range from about 11.644 mm. to 16.936 mm. .Iadd.13. A dynamo-electric machine comprising: a generally cylindrical casing;   a stator core fixed in said casing and comprised of stator lamination plates of ferromagnetic material, said stator core having a cylindrical bore;   a stator winding embedded in stator slots radially projecting from the bore and which slots extend generally axially along the core, with end turns of said winding extending beyond end faces of said stator core;   a rotor supported in said bore for rotational movement and comprised of rotor lamination plates of ferromagnetic material, said rotor including conductive means for interacting with a magnetic field produced in an air gap between an outer periphery of said rotor and an inner periphery of the stator core when said stator winding is energized;   wherein each of said stator lamination plates comprises:   a flat annular plate of ferromagnetic material having a preselected outer diameter and a generally circular inner opening of a preselected inner diameter which forms said bore when said stator lamination plates are stacked face-to-face with one another,   said plate having a number of uniformly circumferentially spaced slots which project radially outwardly from the bore to an intermediate circumference of said plate to define teeth between the slots, said slots forming said stator slots when corresponding slot openings in the plates are substantially aligned to communicate with one another and the plates are stacked,   said annular plate including a tooth portion defined by said teeth between said intermediate circumference and said circular inner opening, and a yoke portion defined between said intermediate circumference and an outer periphery of said plate, and   wherein each of said rotor lamination plates comprises a flat circular plate of ferromagnetic material having a number of equally circumferentially spaced closed slots extending radially in a region near the outer periphery of said plate,   said slots being formed to contain conducting members which extend axially along the rotor when said plates are stacked face-to-face with corresponding slots in communication with one another; and   wherein for a given ratio of said preselected inner diameter to said preselected outer diameter for said annular plate of each of said stator lamination plates, said teeth are sufficiently wide relative to an area of said slot openings so that the ratio of flux density in said tooth portion to flux density in said yoke portion in response to energization of the stator winding is optimized for a number of poles n in a given n-pole operating configuration of said stator winding; and   wherein the ratio of inner diameter to outer diameter of the annular plate forming said stator lamination plate is in the range of about 0.5025 to 0.504 for n equals 2 wherein n is the number of poles in the operating configuration of said stator winding;   wherein each of the rotor slots is defined by a curvilinear edge at an upper slot region adjacent the periphery of said rotor lamination plate and symmetrical about a radial center line, end points of the curvilinear edge being coincident with ends of spaced substantially parallel sides of the upper slot region, which sides extend equal distances in a direction toward a center of each of said rotor lamination plates to define with the curvilinear edge a top part of the slot which is substantially triangularly-shaped and symmetrical about the radial center line.   
     
     
        .Iaddend. .Iadd.14.  A dynamo-electric machine comprising: a generally cylindrical casing;   a stator core fixed in said casing and comprised of stator lamination plates of ferromagnetic material, said stator core having a cylindrical bore;   a stator winding embedded in stator slots radially projecting from the bore and which slots extend generally axially along the core, with end turns of said winding extending beyond end faces of said stator core;   a rotor supported in said bore for rotational movement and comprised of rotor lamination plates of ferromagnetic material, said rotor including conductive means for interacting with a magnetic field produced in an air gap between an outer periphery of said rotor and an inner periphery of the stator core when said stator winding is energized;   wherein each of said stator lamination plates comprises:   a flat annular plate of ferromagnetic material having a preselected outer diameter and a generally circular inner opening of a preselected inner diameter which forms said bore when said stator lamination plates are stacked face-to-face with one another,   said plate having a number of uniformly circumferentially spaced slots which project radially outwardly from the bore to an intermediate circumference of said plate to define teeth between the slots, said slots forming said stator slots when corresponding slot openings in the plates are substantially aligned to communicate with one another and the plates are stacked,   said annular plate including a tooth portion defined by said teeth between said intermediate circumference and said circular inner opening, and a yoke portion defined between said intermediate circumference and an outer periphery of said plate, and   wherein each of said rotor lamination plates comprises a flat circular plate of ferromagnetic material having a number of equally circumferentially spaced closed rotor slots extending radially in a region near the outer periphery of said plate,   said slots being formed to contain conducting members which extend axially along the rotor when said plates are stacked face-to-face with corresponding slots in communication with one another; and   wherein for a given ratio of said preselected inner diameter to said preselected outer diameter for said annular plate of each of said stator lamination plates, said teeth are sufficiently wide relative to an area of said slot openings so that the ratio of flux density in said tooth portion to flux density in said yoke portion in response to energization of the stator winding is optimized for a number of poles n in a given n-pole operating configuration of said stator winding; and   wherein said ratio of flux density is from about 1.10 to 1.14. .Iaddend.   
     
     
        .Iadd.15.  A dynamo-electric machine comprising: a generally cylindrical casing;   a stator core fixed in said casing and comprised of stator lamination plates of ferromagnetic material, said stator core having a cylindrical bore;   a stator winding embedded in stator slots radially projecting from the bore and which slots extend generally axially along the core, with end turns of said winding extending beyond end faces of said stator core;   a rotor supported in said bore for rotational movement and comprised of rotor lamination plates of ferromagnetic material, said rotor including conductive means for interacting with a magnetic field produced in an air gap between an outer periphery of said rotor and an inner periphery of the stator core when said stator winding is energized;   wherein each of said stator lamination plates comprises:   a flat annular plate of ferromagnetic material having a preselected outer diameter and a generally circular inner opening of a preselected inner diameter which forms said bore when said stator lamination plates are stacked face-to-face with one another,   said flat annular plate having a number of uniformly circumferentially spaced slots which project radially outwardly from the bore to an intermediate circumference of said plate to define teeth between the slots, said slots forming said stator slots when corresponding slot openings in the stator lamination plates are substantially aligned to communicate with one another and the plates are stacked,   said annular plate including a tooth portion defined by said teeth between said intermediate circumference and said circular inner opening, and a yoke portion defined between said intermediate circumference and an outer periphery of said plate, and   wherein each of said rotor lamination plates comprises a flat circular plate of ferromagnetic material having a number of equally circumferentially spaced closed rotor slots extending radially in a region near an outer periphery of said plate,   said rotor slots being formed to contain conducting members which extend axially along the rotor when said rotor lamination plates are stacked face-to-face with corresponding slots in communication with one another; and   wherein for a given ratio of said preselected inner diameter to said preselected outer diameter for said annular plate of each of said stator lamination plates, said teeth are sufficiently wide relative to an area of said slot openings so that the ratio of flux density in said tooth portion to flux density in said yoke portion in response to energization of the stator winding is optimized for a number of poles n in an operating configuration of said stator winding; and   wherein said stator winding is comprised of a minimum number of conductors contained in the stator slots for said operating configuration, so that flux leakage from said end turns at the end faces of said stator is   
     
     
        substantially reduced. .Iaddend. .Iadd.16.  A dynamo-electric machine comprising: a rotor comprising a plurality of rotor plates each having a preselected number of closed slots of predetermined size for containing conducting means, each slot being equally circumferentially spaced and extending radially near an outer periphery of each plate, each rotor plate having teeth formed by said slots, each rotor tooth having a predetermined width; and   a stator core wound for energization, the stator core comprising a plurality of stator plates having a predetermined outer diameter, each stator plate having a number of uniformly circumferentially spaced slot openings for containing electrically conducting means, each slot opening extending radially from an intermediate circumference of the stator plate to form a number of stator teeth, each stator tooth having a preselected width, said stator teeth extending radially to an air gap periphery of the stator plate, each stator plate having a bore opening and a tooth portion defined by the teeth between the intermediate circumference and the bore opening and a yoke portion defined by a substantially continuous surface of the stator plate between the intermediate circumference and an outer periphery of the stator plate radially opposite the bore opening, wherein a product of a number of slots of each rotor plate times said predetermined width of the rotor tooth equals a first value and a product of a number of the slot openings times said preselected width of the stator tooth equals a second value, the ratio of the first value to the second value being from approximately 0.825 to approximately 0.900. .Iaddend.