Chip carrier socket having improved contact terminals

Abstract

Chip carrier socket has contact terminals therein comprising a web portion and first and second arms extending from the web. The first arm has a contact portion adjacent its free end for contacting a pad on a chip carrier and the second arm has a bearing portion adjacent to its free end. The intermediate portion of the second arm is not supported against wall surfaces of the chip carrier socket. The web is connected to a mounting portion by a neck which is compliantly responsive to stressing of the arms. When the contact portion engages a contact pad on a chip carrier, the entire system including the first and second arms and the web is stressed. The second arm is flexed and the freely supported end of the second arm is moved along its fixed support surface. The design permits the achievement of a high contact force and is capable of accommodating manufacturing tolerances in the chip carrier while maintaining the required contact force.

We claim: 
     
       1. A chip carrier socket for an integrated circuit chip carrier, the chip carrier comprising a chip carrier body having .[.oppositely facing major surfaces and.]. outwardly facing chip carrier side surfaces .[.which extend normally of the major surfaces,.]. and spaced-apart contact pads on the chip carrier side surfaces, the socket comprising a socket body having .[.oppositely facing first and second major surfaces and outwardly facing socket body side surface portions,.]. a recess .[.in the first major surface.]. for reception of the chip carrier, .[.the recess having recess side surfaces which extend inwardly from the first major surface,.]. contact receiving cavities in the socket body in surrounding relationship to the recess, each cavity having opposed sidewalls extending inwardly from the .[.adjacent.]. recess .[.side surface.]. and an inner end surface which is remote from the recess .[.side surface.]., a contact terminal in each of the cavities, each terminal having a chip carrier contacting portion for contacting a contact pad on a chip carrier and having a substrate contacting portion for contacting a conductor on a substrate when the chip carrier socket is mounted on one surface of the substrate, .[.the substrate contacting portion being adjacent to the second major surface,.]. the chip carrier socket being characterized in that: each contact terminal has a web portion and first and second arms extending from the web portion, the web portion being proximate to the substrate contacting portion, the arms being spaced apart .[.and extending towards the first major surface, the arms having free ends which are proximate to the first major surface.]., the first arm being adjacent to the recess, the second arm being adjacent to the inner end surface of its associated cavity, the chip carrier contacting portion being on the first arm adjacent to the free end thereof,   the second arm having an intermediate portion which is spaced from the inner end surface of its associated cavity and having a supported zone adjacent to its free end, the supported zone being against .[., and freely supported by,.]. the inner end surface,   the web being connected to the substrate contacting portion by a connecting neck,   .[.each of the contact terminals being a flat complanate member having oppositely facing major surfaces and edge surfaces extending between the major surfaces, the chip contacting portion and the supported zone of each terminal being on the edge surfaces thereof, the contact terminals being in side-by-side relationship with the major surfaces in parallel planes which are opposed to, and substantially parallel to, the cavity sidewalls, whereby,.]. .Iadd.such that .Iaddend.upon placement of a chip carrier in the recess, the chip carrier contacting portion of the terminals contact the contact pads and the first and second arms are stressed and deflected relatively towards each other thereby developing contact forces in each terminal, .[.the supported zone of the second arm of each terminal being moved along the inner end surface and.]. the intermediate portion being deflected towards the inner end surface of its associated cavity.     
     
     
       2. A chip carrier socket as set forth in claim 1 characterized in that the substrate contacting portion comprises a bar-like base portion which extends parallel to, and is spaced from, the web. 
     
     
       3. A chip carrier socket as set forth in claim 2 characterized in that the connecting neck extends between the base portion and the .[.neck.]. .Iadd.web .Iaddend.at a location adjacent to the second arm. 
     
     
       4. A chip carrier socket as set forth in claim 3 characterized in that the substrate contacting portion has an integral soldering post extending therefrom which is intended to be received in a hole in the substrate and soldered to the conductor on the substrate. 
     
     
       5. A chip carrier socket as set forth in either of claim 1 or 4 characterized in that the recess is rectangular and is intended to receive a chip carrier having a rectangular chip carrier body. 
     
     
       6. A chip carrier socket as set forth in claim 5 characterized in that each of the cavities .[.a rib.]. .Iadd.has an intermediate wall .Iaddend.extending between the sidewalls thereof, the .[.rib.]. .Iadd.intermediate wall .Iaddend.being spaced from the inner end surface of the cavity, the second arm of the terminal in each cavity being between the .[.rib.]. .Iadd.intermediate wall .Iaddend.and the inner end surface of the cavity. 
     
     
       7. A chip carrier socket as set forth in claim 6 characterized in that each of the cavities extends through the socket body from .[.the.]. .Iadd.a .Iaddend.first major surface to .[.the.]. .Iadd.a .Iaddend.second major surface .[.the rib in.]. .Iadd.of the chip carrier body, the recess formed in the first major surface .Iaddend.each cavity having one end which is adjacent to the second major surface, the terminals being inserted into the cavities past the second major surface towards the first major surface. 
     
     
       8. A chip carrier socket as set forth in claim .[.1.]. .Iadd.16 .Iaddend.characterized in that each of the terminals is a stamped sheet metal member, the major surfaces being rolled surfaces, the edges being sheared edges. 
     
     
       9. A chip carrier socket as set forth in claim 1 characterized in that the connecting work of each of the terminals extends from the web thereof adjacent to the first arm, the substrate contacting portion comprising a post extending from the neck. 
     
     
       10. A contact terminal of the type having a contact arm and a mounting portion, the contact arm having a contact portion for disengageably contacting a contact surface on an electrical device such as a chip carrier, the mounting portion being intended for mounting on a substrate and being engageable with a conductor on the substrate, the contact terminal being characterized in that: the terminal is a complanate type terminal having oppositely facing parallel major surfaces and edge surfaces extending normally of, and between, the major surfaces,   the terminal comprises a web portion having first and second arms extending therefrom in spaced-apart side-by-side relationship, the arms having free ends which are spaced from the web portion,   the first arm being the contact arm, the contact portion being adjacent to the free end thereof, the second arm having a bearing portion adjacent to its free end and an intermediate portion which is between the bearing portion and the web portion,   the contact portion and the bearing portion being edge surface portions of the first and second arms respectively which face outwardly in opposite lateral directions, the intermediate portion of the second arm being flexible in the plane of the terminal away from the first arm,   the mounting portion being spaced from the web portion and being connected to the web portion by a connecting neck, the connecting neck being compliantly responsive to flexure of the arms relatively towards each other and to limited movement of the web portion resulting from such flexure whereby,   upon supporting the bearing portion against lateral movement away from the first arm while permitting movement of the bearing portion away from the web portion and upon engagement of the contact portion with the complementary contact surface, the first arm will be deflected towards the second arm, the intermediate portion of the second arm will be flexed with accompanying movement of the bearing portion away from the web portion, and the connecting neck will compliantly respond to movement of the arms and web without transmission of significant forces to the mounting portion.   
     
     
       11. A contact terminal as set forth in claim 10 characterized in that the mounting portion .[.is a mounting for which.]. extends substantially parallel to the web portion. 
     
     
       12. A contact terminal as set forth in claim 11 characterized in that the connecting neck extends between the web portion and the mounting bar at a location adjacent to the second arm, the terminal being intended for surface mounting on a substrate, the mounting bar being intended for soldering to a conductor on the substrate. 
     
     
       13. A contact terminal as set forth in claim 12 characterized in that the mounting portion comprises a post which is intended for insertion into a hole in the substrate. 
     
     
       14. A contact terminal as set forth in claim 13 characterized in that the connecting neck extends from the web portion to the post at a location proximate to the first arm. 
     
     
       15. A contact terminal as set forth in claim 10 characterized in that the intermediate portion of the second arm is inwardly bowed towards the first arm. .Iadd.16. A chip carrier socket as set forth in claim 1 characterized in that each of the contact terminals is a flat member having oppositely facing major surfaces and edge surfaces extending between the major surfaces, the chip contacting portion and the supported zone of each terminal being on the edge surfaces thereof, the contact terminals being in side-by-side relationship with the major surfaces in parallel planes which are substantially parallel to the cavity sidewalls. .Iaddend. .Iadd.17. A contact terminal as set forth in claim 10 characterized in that the connecting neck accommodates pivoting of the web with respect to 
     
     
        the mounting portion. .Iaddend. .Iadd.18.  A contact terminal of the type having a contact arm and a mounting portion, the contact arm having a contact portion for disengageably contacting a contact surface on an electrical device such as a chip carrier, the mounting portion intended for mounting on a substrate and being engageable with a conductor on the substrate, the contact terminal being characterized in that: the terminal has oppositely facing parallel major surfaces and edge surfaces extending between the major surfaces;   the terminal comprises a web portion having first and second arms extending therefrom in spaced apart, side-by-side relationship, the arms having free ends which are spaced from the web portion;   the first arm being a contact arm, the contact portion being adjacent to the free end thereof, the second arm having a bearing portion;   the contact portion and the bearing portion being edge surface portions of the first and second arms respectively which face in opposite lateral directions;   the mounting portion being spaced from the web portion and being connected   
     
     
        to the web portion by a pivot arm connecting neck. .Iaddend. .Iadd.19.  An electrical connector comprising a connector body and at least one contact terminal mounted in the connector body, said contact terminal of the type having a contact arm and a mounting portion, the contact arm having a contact portion for disengageably contacting a contact surface on an electrical device such as a chip carrier, the mounting portion intended for mounting on a substrate and being engageable with a conductor on the substrate, the contact terminal being characterized in that: the terminal has oppositely facing parallel major surfaces and edge surfaces extending between the major surfaces;   the terminal comprises a web portion having first and second arms extending therefrom in spaced apart, side-by-side relationship, the arms having free ends which are spaced from the web portion;   the first arm being a contact arm, the contact portion being adjacent to the free end thereof, the second arm having a bearing portion;   the contact portion and the bearing portion being edge surface portions of the first and second arms respectively which face in opposite lateral directions;   the mounting portion being spaced from the web portion and being connected to the web portion by a connecting neck such that the mounting portion extends alongside and outside the connector body, the mounting portion having a free end spaced from the connecting neck;   the mounting portion additionally having a locating portion positioned on the mounting portion between the free end and the connecting neck, said locating portion extending toward the connector body and shaped to engage the connector body to locate the mounting portion with respect to the connector body, said locating portion extending away from the substrate when the mounting portion is engaged with the conductor on the substrate. .Iaddend. .Iadd.20. An electrical connector comprising:   a connector body having a first portion adapted to lie adjacent to a substrate that supports a substrate conductor, said connector body having at least one terminal receiving portion and at least one locating element receiving portion formed therein;   an electrical terminal in part disposed within the terminal receiving portion of the connector body, said terminal comprising a contact portion adapted to make contact with another electrical conductor, and a mounting portion adapted to make contact with the substrate conductor, said mounting portion positioned to extend outside the connector body alongside the first portion;   said mounting portion comprising a free end and a locating element that extends into the locating element receiving portion of the connector body, away from the substrate when the mounting portion makes contact with the substrate conductor, said locating element operative to locate the mounting portion with respect to the connector body. .Iaddend. .Iadd.21. An electrical connector as set forth in claim 20 wherein the mounting portion comprises a first element that extends along the first portion, wherein the locating element extends from the first element towards the connector body, and wherein the terminal further comprises a connecting portion disposed in the terminal receiving portion and situated between   
     
     
        the contact portion and the mounting portion. .Iaddend. .Iadd.22.  An electrical connector as et forth in claim 21 wherein the mounting portion further comprises a post portion adapted to fit into a through hole in the substrate and extending from the first element away from the connector 
     
     
        body. .Iaddend. .Iadd.23.  An electrical contact element which has been stamped from sheet metal stock for use with a chip carrier housing and a chip carrier having conductive pads, said contact element comprising: a front beam and a rear beam extending in the same direction from a base which joins the front and rear beams, said front beam being resiliently movable toward the rear beam and comprising a contact portion for resiliently engaging a conductive pad, the rear beam resiliently engaging an inner surface of the housing and being caused to resiliently flex against said inner surface by the engagement of said front beam contact portion with said conductive pad;   said contact element further comprising an interconnection portion which is interconnected with the base by a pivot arm such that electrical communication is established through the front beam, the base, the pivot arm, and the interconnection portion. .Iaddend. .Iadd.24. An electrical contact as set forth in claim 23 wherein the interconnection portion is oriented perpendicular to and in the same plane as the front and rear beams. .Iaddend. .Iadd.25. An electrical contact as set forth in claim 24 wherein the contact element has been stamped from a single piece of sheet metal stock of uniform thickness and is substantially uniplanar. .Iaddend.   
     
     
        .Iadd.26.  An electrical contact as set forth in claim 24 wherein the front and rear beams and the base are formed substantially in the shape of a tuning fork. .Iaddend. .Iadd.27. An electrical contact as set forth in claim 24 wherein the interconnection portion is soldered to a conductive strip. .Iaddend. .Iadd.28. An electrical contact as set forth in claim 24 wherein said interconnecting portion comprises a contact pin for engaging an aperture in a printed circuit board. .Iaddend. .Iadd.29. An electrical contact as set forth in claim 24 wherein said interconnection portion comprises a locating portion that extends generally parallel to and in the direction of the front beam for engaging an aperture in the housing to locate the interconnection portion with respect to the housing. .Iaddend. .Iadd.30. A contact terminal of the type having a contact arm and a mounting portion, the contact arm having a contact portion for disengageably contacting a contact surface on an electrical device such as a chip carrier, the mounting portion being intended for mounting on a substrate and being engageable with a conductor on the substrate, the contact terminal being characterized in that: the terminal has oppositely facing parallel major surfaces and edge surfaces extending between the major surfaces,   the terminal comprises a web portion having first and second arms extending thereform in spaced-apart side-by-side relationship, the arms having free ends which are spaced from the web portion,   the first arm being the contact arm, the contact portion being adjacent to the free end thereof, the second arm having a bearing portion adjacent to its free end and an intermediate portion which is between the bearing portion and the web portion,   the contact portion and the bearing portion being edge surface portions of the first and second arms respectively which face in opposite lateral directions, the intermediate portion of the second arm being flexible in the plane of the terminal away from the first arm,   the mounting portion being spaced from the web portion and being connected to the web portion by a connecting neck whereby,   upon supporting the bearing portion against lateral movement with respect to the first arm and upon engagement of the contact portion with the complementary contact surface, the first arm will be deflected with respect to the second arm, and the intermediate portion of the second arm   
     
     
        will be flexed. .Iaddend. .Iadd.31.  A contact terminal as set forth in claim 30 characterized in that the mounting portion extends substantially 
     
     
        parallel to the web portion. .Iaddend. .Iadd.32.  A contact terminal as set forth in claim 31 characterized in that the connecting neck extends between the web portion and the mounting bar at a location adjacent to the second arm, the terminal being intended for surface mounting on a substrate, the mounting bar being intended for soldering to a conductor on the substrate. .Iaddend. .Iadd.33. A contact terminal as set forth in claim 32 characterized in that the mounting portion comprises a post which is intended for insertion into a hole in the substrate. .Iaddend. .Iadd.34. A contact terminal as set forth in claim 30 characterized in that the intermediate portion of the second arm is inwardly bowed towards the first arm. .Iaddend.