Adjusting copier copy contrast and density during production runs

Abstract

Apparatus including a recirculating feeder and document positioner is coupled to a copier. The copier has variable contrast and density controls. Ordinarily, the document positioner directly feeds document sheets seriatim to the recirculating feeder tray. However, if a document sheet requires copier contrast or density adjustments, the document sheet is stopped at the copier exposure platen, adjustments made to the contrast and density controls and a copy is made. Further adjustments and copiers are made until a proof copy having an acceptable contrast and density is produced. The document sheet is then delivered to the tray. A memory stores the location in the document of each stopped document sheet and the proof copy adjustment information. When all document sheets are in the tray, then the recirculating feeder, copier and memory operate to produce a production run with each copy sheet having acceptable contrast and density.

What is claimed: 
     
       1. Apparatus including a copier having an exposure station and a feeder for feeding a multi-sheet document one sheet at a time from a stack in the feeder to the exposure station to enable said copier to produce copies of the document; said apparatus comprising: control means for establishing a set of copy process parameters which condition said copier to produce a copy having acceptable contrast and density for any document sheet which exhibits contrast and density encompassed within a predetermined range of contrast and density, and these document sheets hereinafter being referred to as document sheets of the first kind;   means for adjusting said control means to establish a different set of parameters for each document sheet exhibiting contrast and density outside of such range, and these document sheets hereinafter being referred to as document sheets of the second kind, to condition said copier to produce a proof copy thereof which has acceptable contrast and density;   transport means for feeding seriatim to said stack document sheets of the first and second kinds, which document sheets are intermixed in said document, said transport means including means for presenting for exposure at said exposure station prior to movement to said stack, each document sheet of the second kind for the purpose of producing said proof copy thereof and means for feeding document sheets of the first kind to the stack without presenting for exposure at said exposure station document sheets of the first kind;   memory means coupled to said adjusting means and to said transport means for storing information which identifies the sequential positions of and the established sets of parameters for the document sheets of a document for which said copier was conditioned to make proof copies; and   logic and control means operatively associated with said memory means for operating said feeder and said copier and for controlling said adjusting means so that said copier produces copies of the multi-sheet document having acceptable contrast and density.   
     
     
       2. Apparatus including a copier having an exposure platen and a recirculating feeder for feeding and refeeding a multi-sheet document one sheet at a time from a stack in the feeder to the exposure platen and then back to the stack to enable said copier to produce a plurality of copy sets of the document; said apparatus comprising: control means for establishing a set of copy process parameters which condition said copier to produce a copy having acceptable contrast and density for any document sheet which exhibits contrast and density encompassed within a predetermined range of contrast and density;   transport means for feeding document sheets seriatim from an input station to said exposure platen and then to the stack in said recirculating feeder and for stopping a document sheet at said exposure platen which has contrast and density outside said range prior to feeding it to the stack without similarly stopping a document sheet which exhibits contrast and density encompassed within the predetermined range;   means for adjusting said control means to establish a different set of parameters for each document sheet exhibiting contrast and density outside of such range to condition said copier to produce a proof copy of each such stopped document sheet which proof copy has acceptable contrast and density;   memory means coupled to said adjusting means, and to said transport means for storing information which identifies the sequential positions and the established sets of parameters for the document sheets for which said copier was conditioned to make proof copies; and   logic and control means operatively associated with said memory means for operating said recirculating feeder and said copier so that said copier produces copy sets of the multi-sheet document having acceptable contrast and density.   
     
     
       3. The invention as set forth in claim 2 wherein said copier includes a chargeable photoconductor, and said control means includes charging means for varying the charge voltage Vo applied onto said photoconductor, an exposure station including means for varying the copier exposure Eo and a development station having at least one electrode and bias means for applying bias voltage V B  to said electrode, and said adjusting means includes means for varying Vo, Eo and V B . 
     
     
       4. Apparatus including a copier having an exposure platen and a recirculating feeder which receives a multi-sheet document in a stack which document includes at least one sheet having a copy characteristic that is substantially different from other sheets, said recirculating feeder being effective when operated to sequentially circulate document sheets from the stack to the copier exposure platen for copying and then back to the stack, said copier including adjustable control means for varying at least one copy process parameter to change copy contrast and density, the apparatus further comprising: (a) memory means;   (b) document positioner means for feeding document sheets seriatim to the stack, said positioner means stopping said one sheet at said exposure platen before it is fed to the stack so that said adjustable control means can be adjusted until a proof copy having acceptable copy contrast and density is produced without similarly stopping said other sheets;   (c) logic and control means coupled to said memory means for causing such memory means to store signals corresponding to (i) said copy process parameter for said one sheet, and (ii) the position of said one sheet in the multi-sheet document; and   (d) said logic and control means being responsive after said positioner means has fed the entire document to the stack for operating said recirculating feeder to sequentially feed the sheets of the multi-sheet document to said exposure platen for copying and then back to the stack and for setting said adjustable control means prior to copying said one sheet, whereby said copier produces a copy set of the multi-sheet document, with each copy sheet having acceptable contrast and density.   
     
     
       5. The invention as set forth in claim 4 wherein said copier includes a chargeable photoconductor, and said adjustable control means includes adjustable charging means for varying the voltage Vo applied onto said photoconductor an exposure station incuding adjustable means for varying the copier exposure Eo and a development station having at least one electrode and adjustable bias means for applying adjustable bias voltage V B  to said electrode. 
     
     
       6. The invention as set forth in claim 4 or 5 wherein said photoconductor has an integral screen and said adjustable control means includes exposure producing means for activating said screen. 
     
     
       7. A method of operating a recirculating feeder having a support member, a positioner, and a copier having an exposure station and a photoconductor to make a production run of a multi-sheet document having document sheets arranged in a predetermined order, comprising the steps of: (a) operating said positioner to feed all the document sheets of the multi-sheet document seriatim to the support member, presenting those document sheets at the copier exposure station which have a copy contrast characteristic substantially different from other document sheets in said multi-sheet document and making a proof copy thereof and determining copy process parameters for such different sheets before feeding them to the support member, and feeding said other document sheets from said positioner to said support member without making a proof copy of said other document sheets;   (b) operating said recirculating feeder to automatically circulate document sheets seriatim from the support member to the exposure station of the copier and forming latent electrostatic images of such document sheets on image areas of the photoconductor and returning such sheets to the support member;   (c) automatically setting the determined copy process parameters for such different document sheets prior to forming latent electrostatic images of them;   (d) developing said latent electrostatic images; and   (e) transferring such developed images to image receiving mediums such as copy sheets.   
     
     
       8. The method of claim 7 wherein said photoconductor includes a screen and further including the step of: (f) exposing said photoconductor before, during, or after forming one of said images which corresponds to a different document sheet to activate said screen. .Iadd.   
     
     
       9.  Apparatus including a copier having an exposure platen and feeder means including a support for receiving a multi-sheet document in a stack, which document includes at least one sheet having a special requirement, said feeder means being effective when operated to sequentially advance document sheets from the stack to the copier exposure platen for copying during a production run, said copier including adjustable control means for varying at least one process parameter to accommodate the special requirement for said at least one sheet, the apparatus further comprising: (a) first means for feeding, during a set-up mode, document sheets seriatim to form a stack and in response to said feeding generating signals representing a respective cumulative count of the position of said one sheet being fed into the stack;   (b) means for inputting, during said set-up mode, adjustments to a process parameter associated with the requirement for said one sheet when said count corresponds to the position of the said one sheet in the stack; and   (c) logic and control means for operating said feeder means and said copier to sequentially feed and count the sheets of the multi-sheet document fed to said exposure platen during said production run for copying and for setting said adjustable control means for copying of said one sheet, whereby said copier produces a copy set of the multi-sheet document with an adjustment made for the special requirement of the at least one sheet. .Iaddend. .Iadd.   
     
     
       10.  The apparatus of claim 9 and wherein the feeder means is a recirculating feeder for feeding and refeeding during the production run a multi-sheet document one sheet at a time from the stack to the exposure platen and then back to the stack to enable said copier to produce a plurality of copy sets of the multi-sheet document. .Iaddend. .Iadd.11. Apparatus including a copier having an exposure platen and a recirculating feeder means for feeding and refeeding during a production run a multi-sheet document one sheet at a time from a stack in the feeder to the exposure platen and then back to the stack to enable said copier to produce a plurality of copy sets of the multi-sheet document; the apparatus further comprising: adjustable control means for establishing a set of copier process parameters which condition said copier to produce said copy sets;   transport means for feeding during a set-up mode document sheets seriatim to the stack in said recirculating feeder and for stopping at least one document sheet at said exposure platen; said at least one document sheet having a special requirement;   signal means responsive to the feeding by said transport means for generating during the set-up mode signals representing a respective cumulative count of the position in the stack of the at least one document sheet having the special requirement;   adjusting means for inputting during said set-up mode adjustments to said adjustable control means to establish a different set of process parameters for copying of said at least one document sheet;   memory means coupled to said adjusting means and to said signal means for storing information which identifies the sequential position and the different set of process parameters for said at least one document sheet; and   logic and control means for operating said recirculating feeder means and said copier to sequentially feed and count the sheets of the multi-sheet document fed to said exposure platen during said production run for copying and for setting said adjustable control means for copying of said at least one sheet, whereby said copier produces a copy set of the multi-sheet document with an adjustment made for the special requirement of the said at least one sheet. .Iaddend. .Iadd.12. The apparatus of claim 11 and including a document positioner means for inputting document sheets seriatim to the stack in the recirculating feeder. .Iaddend. .Iadd.13. A method of operating a copier having an exposure platen and a feeder for receiving a multi-sheet document in a stack, which document includes at least one sheet having a special requirement, the method comprising the steps of:   (a) feeding, during a set-up mode, document sheets seriatium to form a stack and in response to said feeding automatically generating signals representing a respective cumulative count of the position of said one sheet being fed into the stack;   (b) inputting, during said set-up mode, adjustments to a process parameter associated with the requirement for said one sheet when said count corresponds to the position of the said one sheet in the stack; and   (c) operating said feeder and said copier to sequentially feed and count the sheets of the multi-sheet document to said exposure platen during a production run for copying and for automatically setting a process parameter for copying of said one sheet so as to produce a copy set of the multi-sheet document with an adjustment made for the special requirement   
     
     
        of the at least one sheet. .Iaddend. .Iadd.14.  The method according to claim 13 and wherein the feeder is a recirculating feeder and circulates sheets seriatim from a support member to the exposure platen and returns such sheets to the support member. .Iaddend.