Valve actuator system

Abstract

A pneumatic-hydraulic proportional valve actuator system is provided having a relatively simple and adjustable means of achieving two stroking speeds by the hydraulic actuator, high speed in normal operation and low speed for small position adjustments and for the final part of any large position adjustments. This prevents overshoot and instability of the actuator.

I claim: 
     
       1. A valve actuator system comprising: pressure source means including an accumulator charged to a predetermined pressure;   piston means connectable to a valve control member for providing linear motion in response to pressure applied from said pressure source means;   positioner .[.means.]. for establishing control signals in response to differences between input signals to said positioner .[.means.]. indicative of desired valve positions and feedback signals to said positioner .[.means.]. indicative of actual valve positions; and   means for moving said piston means at one of two speeds in response to the magnitude of the control signals from said positioner .[.means.]. including a restrictor and by-pass assembly connected .[.between said accumulator and said piston means.]. .Iadd.to an exhaust line of a three position valve .Iaddend.to provide two different fluid flow volumes depending on the magnitude of the control signals .Iadd.directly applied .Iaddend.from said positioner .[.means.]. .Iadd.to said three position valve.Iaddend..   
     
     
       2. A valve actuator system as set forth in claim 1 wherein said pressure source means includes: an air-actuated hydraulic pump; and   said accumulator is connected to said air-actuated hydraulic pump to be hydraulically charged to said predetermined pressure by said pump.   
     
     
       3. A valve actuator system as set forth in claim 2 .[.including a.]. .Iadd.wherein said .Iaddend.three-position valve .Iadd.is .Iaddend.connected between said .Iadd.piston means and said .Iaddend.accumulator and said moving means having a first position responsive to a first control signal for preventing flow from said accumulator to said piston means, a second position responsive to a second control signal for allowing flow from said accumulator to one side of said piston means to cause linear motion in a first direction, and a third position responsive to a third control signal for allowing flow from said accumulator to the opposite side of said piston means to cause linear motion in a second direction opposite said first position. 
     
     
       4. A valve actuator system as set forth in claim 3 wherein said positioner .[.means.]. includes: input signal means for establishing a signal indicative of desired control valve position;   feedback signal means for establishing a signal indicative of actual valve position;   a control unit for comparing the signal from said input means with the signal from said feedback means and applying the first control signal to said valve when said input signal is identical to said feedback signal, the second control signal to said valve when said input signal is less than said feedback signal, and the third control signal to said valve when said input signal is greater than said feedback signal, the magnitude of said second and third control signals being dependent upon the difference between desired and actual control valve position.   
     
     
       5. A valve actuator system as set forth in claim 1 wherein said restrictor and by-pass assembly includes: a restrictor orifice mounted between said accumulator and said piston means;   a by-pass line connected across said restrictor orifice; .[.and.].   a two-position valve mounted in said by-pass line to .Iadd.be normally closed to .Iaddend.prevent flow therethrough in a first position while allowing flow therethrough in a second position.Iadd.; and a second two position valve also normally closed and smaller and quicker acting than said first two position valve which is larger to allow a large flow capacity through the by-pass line and is connected to said second two position valve to control said first two position valve in response to the control signals from said positioner being applied to said second two position valve.Iaddend.. .Iadd.6. A valve actuator system as set forth in claim 5 wherein the control signals from said positioner are applied to said second two position valve through a selector switch connected between said positioner and said second two position valve. .Iaddend.