Packaging system for video cassettes

Abstract

The specification discloses a packaging system enabling both VHS and BETA video cassettes to be packaged in a common printed sleeve. The system includes a printed paperboard sleeve dimensioned to closely receive the larger VHS cassette. The system further includes a one-piece paperboard tray insertable into the sleeve to accommodate the smaller BETA cassette within the sleeve. The tray includes spacer portions between the sleeve and BETA cassette so that the tray and cartridge are closely received within the printed sleeve.

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows: 
     
       1. A video cartridge packaging system comprising: a printed sleeve dimensioned to closely receive a first relatively large cassette, said sleeve including a closed end and an open end, whereby the first cartridge is packaged for retail sale simply by sliding the first cartridge into the printed sleeve through the open end; and   a tray dimensioned to fit within said sleeve, said tray including a floor and a pair of sidewalls extending upwardly from opposite sides thereof, said tray further including an end abutting the closed sleeve end when the tray is positioned within said sleeve, said tray further including spacer means for spacing an object from said tray end, said tray being dimensioned to receive a second relatively small cartridge between said sidewalls and abutting said spacer means, whereby the second cartridge is packaged for retail sale by positioning the second cartridge on said tray and sliding said tray and cartridge thereon into the printed sleeve through the open end until said tray end abuts said closed sleeve end.   
     
     
       2. A cassette packaging system as defined in claim 1 wherein said tray comprises a single sheet of folded paperboard. 
     
     
       3. A cassette packaging system as defined in claim 2 wherein said sleeve comprises a single sheet of folded paperboard. 
     
     
       4. A cassette packaging system as defined in claim 1 wherein said spacer means comprises at least one tab integral with and extending outwardly over said tray floor from at least one of said tray sidewalls. 
     
     
       5. A cassette packaging system as defined in claim 1 wherein said tray further comprises an end wall extending upwardly from said floor at said tray end, said end wall being secured to both of said sidewalls. 
     
     
       6. A cassette packaging system as defined in claim 5 wherein said abutment means is integral with and extends from at least one of said end wall and said sidewalls. 
     
     
       7. A cassette packaging system as defined in claim 1 wherein said tray floor extends substantially the full width of said sleeve. 
     
     
       8. A cassette packaging system as defined in claim 1 wherein said sidewalls extend substantially the full length of said sleeve between said closed and open ends. 
     
     
       9. A cassette packaging system as defined in claim 1 wherein said sidewalls extend substantially the full height of said tray. 
     
     
       10. A one-piece packaging tray to be used in packaging a BETA format video cassette within a sleeve dimensioned to closely receive a VHS format video cassette, said tray comprising: a generally planar floor including a pair of parallel sides and an end;   a pair of sidewalls integral with and extending upwardly from said floor sides;   an end wall integral with and extending upwardly from said floor end, said end wall being secured to each of said sidewalls; and   spacer means integral with at least one of said floor, sidewalls, or end walls for spacing a BETA cassette a distance from said end wall when the cartridge is positioned on said floor between said sidewalls, said distance being equal to the difference in length between a VHS cassette and a BETA cassette.   
     
     
       11. A packaging tray as defined in claim 10 wherein said spacer means extends from at least one of said sidewalls toward the opposite sidewall. 
     
     
       12. A packaging tray as defined in claim 11 wherein said one sidewall comprises an outer flap folded upwardly from said floor and an inner flap folded inwardly against said outer flap; and wherein said spacer means comprises a tab extending inwardly from said inner flap over said tray floor, whereby said tab is automatically deployed to its operative position as said sidewall is folded. 
     
     
       13. A packaging tray as defined in claim 10 wherein said floor is substantially the same width as a VHS cassette. 
     
     
       14. A packaging tray as defined in claim 13 wherein said sidewalls are substantially the same height as a VHS cassette. 
     
     
       15. A packaging system for two different size cassette cartridges, said system comprising: a rectangular parallelepiped printed paperboard sleeve including an opposite top and bottom and a pair of opposite sides extending therebetween, said sleeve further including a pair of opposite ends at least one of which is open to permit insertion of objects into said sleeve, said sleeve being dimensioned to closely receive a relatively large cassette cartridge therein; and   a paperboard tray insert adapted to receive a relatively small cassette cartridge and dimensioned to fit within said sleeve through said open end, said tray insert including a bottom extending substantially the full width of said sleeve and a pair of opposed sidewalls extending upwardly therefrom, said tray insert further including integral spacer means for spacing the small cartridge from the other of said sleeve ends when said tray insert is positioned within said sleeve, said tray insert being dimensioned such that said tray insert and the small cassette are closely received within said sleeve.   
     
     
       16. A packaging system as defined in claim 15 wherein said spacer means extends from at least one of said sidewalls. 
     
     
       17. A packaging system as defined in claim 16 wherein said spacer means comprises at least one tab integral with and extending inwardly from said one sidewall. 
     
     
       18. A packaging system as defined in claim 15 wherein said sidewalls extend the full height of said sleeve between said sleeve top and said sleeve bottom. 
     
     
       19. A packaging system as defined in claim 18 wherein said tray insert further includes an end wall extending upwardly from said tray bottom proximate said spacer means, said end wall being secured to both of said insert sidewalls to rigidify said tray insert and facilitate positioning cartridges therein. .Iadd. 
     
     
       20.  A cassette packaging system comprising: a printed sleeve dimensioned to closely receive a first relatively large cartridge, said sleeve including a pair of opposite ends and a pair of opposite sides, whereby the first cartridge is packaged for retail sale simply by sliding the first cartridge into said printed sleeve through one of said ends; and   a tray dimensioned to fit within said sleeve, said tray including a floor and sidewall means extending upwardly therefrom for spacing a second relatively small cartridge from at least one of said sleeve sides, said tray further including spacer means for spacing the second cartridge from at least one of said sleeve ends, whereby the second cartridge is packaged for retail sale by sliding the second cartridge onto said tray and into said printed sleeve through said one sleeve end with the cartridge abutting said sidewall means and said spacer means. .Iaddend. .Iadd.21. A cassette packaging system as defined in claim 20 wherein said tray comprises a single sheet of folded paperboard. .Iadd.22. A cassette packaging system as defined in claim 21 wherein said sleeve comprises a   
     
     
        single sheet of folded paperboard. .Iaddend. .Iadd.23.  A cassette packaging system as defined in claim 20 wherein said spacer means is integral with and extends from said sidewall means. .Iaddend. .Iadd.24. A cassette packaging system as defined in claim 20 wherein said tray floor extends substantially the full width of said sleeve. .Iaddend. .Iadd.25. A cassette packaging system as defined in claim 24 wherein said floor includes opposite side portions, and further wherein said sidewall means extends upwardly from both said side portions. .Iadd.26. A cassette packaging system as defined in claim 20 wherein said sidewall means extends substantially the full length of said sleeve between said ends. 
     
     
        .Iaddend. .Iadd.27.  A cassette packaging system as defined in claim 20 wherein said sidewall means extends substantially the full height of said sleeve. .Iaddend. .Iadd.28. A packaging tray to be used in packaging a relatively small cassette within a sleeve dimensioned to closely receive a relatively large cassette having a greater length and width than the small cassette, said tray comprising: a generally planar floor including a side edge and an end edge;   sidewall means extending upwardly from said floor for spacing the small cassette a first distance from said floor side edge when the small cassette is positioned on said floor abutting said sidewall means, said first distance being equal to the difference in width between the larger cassette and the smaller cassette; and   spacer means extending from at least one of said floor and said sidewall means for spacing the smaller cassette a second distance from said end edge when the cartridge is positioned on said floor abutting said spacer means, said second distance being equal to the difference in length between the larger cassette and the smaller cassette. .Iaddend. .Iadd.29. A packaging tray as defined in claim 28 wherein said spacer means extends   
     
     
        over said floor from said sidewall means. .Iaddend. .Iadd.30.  A packaging tray as defined in claim 28 wherein said tray is substantially the same width as the larger cassette. .Iaddend. .Iadd.31. A packaging tray as defined in claim 30 wherein at least one of said sidewall means and said spacer means is substantially the same height as the larger cassette. .Iaddend. .Iadd.32. A packaging tray as defined in claim 28 wherein said floor includes a pair of said side edges and further wherein said sidewall means includes a sidewall proximate each of said floor side edges. .Iaddend. .Iadd.33. A packaging system for two different size cassette cartridges, said system comprising: a rectangular parallelopiped printed paperboard sleeve including an opposite top and bottom and a pair of opposite sides extending therebetween, said sleeve further including a pair of opposite ends at least one of which is open to permit insertion of objects into said sleeve, said sleeve being dimensioned to closely receive a relatively large cassette cartridge therein; and   a tray insert adapted to receive a relatively small cassette cartridge and dimensioned to fit within said sleeve through said open end, said tray insert including a bottom, at least one sidewall extending upwardly therefrom to space the small cartridge from at least one of said sleeve sides when said tray insert is positioned within said sleeve, and spacer means for spacing the small cartridge from the other of said sleeve ends when said tray insert is positioned within said sleeve, said tray insert being dimensioned such that said tray insert and the small cassette are   
     
     
        closely received within said sleeve. .Iaddend. .Iadd.34.  A packaging system as defined in claim 33 wherein said spacer means extends from said sidewall. .Iaddend. .Iadd.35. A packaging system as defined in claim 33 wherein said sidewall extends the full height of said sleeve between said sleeve top and said sleeve bottom. .Iaddend. .Iadd.36. A packaging system as defined in claim 33 further comprising an opposed pair of said sidewalls. .Iaddend. .Iadd.37. A packaging system as defined in claim 33 wherein said tray is fabricated of paperboard. .Iaddend.