High-speed filling machine

Abstract

A high-speed filling machine for filling a fluid product into small containers, in which a continuously moving conveyor belt brings empty containers to their filling position underneath filling nozzles, where the empty containers are held stationary by an indexing mechanism while the filling nozzles are lowered into the empty containers, the fluid product is discharged into the containers and upon completion of discharge stroke of the filling units, the nozzles are again raised whereafter the indexing mechanism will release the filled containers for further movement by the conveyor belt; the single channel from the inlet end thereby branches out into two parallel channels upstream of the filling station, each provided with its own indexing mechanism, while a nozzle support structure which raises and lowers the filling nozzles into the containers, is also adapted to reciprocate so that alternately the empty containers in one channel and then in the other channel are filled.

I claim: 
     
       1. A filling machine for filling containers with a fluid product by the use of several filling nozzles, which comprises a number of filling units performing working cycles, which are operatively connected with a corresponding number of filling nozzles and are operable for filling containers with the fluid product by way of the nozzles during the working cycles thereof, nozzle support means supporting thereon the filling nozzles in proper position, means for lowering and raising the nozzle support means and therewith the filling nozzles into and out of containers held under the filling nozzles, indexing means for holding containers stationary in their filling positions during the filling operation on a continuously running conveyor means, and control means for controlling the operation of the filling machine including means correlating the operation of the indexing means and the lowering and raising of the nozzle support means with the working cycle of the filling units, characterized in that two substantially parallel channel means defined in part by said conveyor means are provided which branch out from a single channel means upstream of the filling station and which recombine again into a single channel means downstream of the filling station, in that said indexing means are coordinated to each channel means to hold a predetermined number of containers corresponding to the number of the filling nozzles stationary in the respective channel means during the filling operation, and in that reciprocating means which are operatively connected with said control means are provided for the nozzle support means to alternately place the filling nozzles over containers to be filled in one channel means during a respective working cycle and after completion of the filling operation thereof, to move the nozzle support means transversely to the direction of movement of the conveyor means over the other of the two parallel channel means to fill the containers which have been brought into filling position in the meantime in said other channel means during the next working cycle and which are held stationary thereat during the filling operation of such working cycle by the respective indexing means. 
     
     
       2. A filling machine according to claim 1, characterized in that said control means is operable to lower and raise the nozzle support means once during each working cycle of the filling units while the indexing means of a given channel means is actuated to release the filled containers of the corresponding channel means only every alternate cycle of the filling units, upon completion of the filling operation of the corresponding channel means and after the filling nozzles have been raised out of the filled containers in the corresponding channel means. 
     
     
       3. A filling machine according to claim 2, characterized in that the reciprocating means is controlled by said control means in such a manner that the nozzle support means is displaced in one direction by said reciprocating means upon completion of the filling operation and upon raising of the filling nozzles out of the containers in one channel means, from its position over the one channel means to its position over the other channel means and is thereafter displaced again in the opposite direction upon completion of the filling operation of the containers in the other channel means and upon raising of the filling nozzles out of the containers in the other channel means, from its position over said other channel means to its position over said one channel means. 
     
     
       4. A filling machine according to claim 3, characterized in that the reciprocating means includes a pneumatically controlled piston-cylinder unit, with a piston rod connected with the nozzle support means, and solenoid valve means selectively controlled by said control means for selectively supplying a pneumatic medium under pressure to one or the other end of the cylinder unit. 
     
     
       5. A filling machine according to claim 4, characterized by fixed gating means for automatically gating the containers from the single channel means into that one of the two parallel channel means which is not yet filled with containers. 
     
     
       6. A filling machine according to claim 5, characterized in that the fixed gating means includes a wedge-shaped member pointing with its tip toward the inlet side of the machine and located between the two parallel channel means near the upstream end thereof in such a manner that its inclined wedging surfaces form the inner boundary of the bifurcation into the two channel means. 
     
     
       7. A filling machine according to claim 6, characterized in that the tip of the wedge-shaped member, which points in a direction opposite the direction of movement of the conveyor means is so located in relation to the indexing means of a respective channel means that the center plane of the farthest upstream container of a filled channel means coincides substantially with the tip of the wedge-shaped member when the corresponding channel means is filled with containers held fast by the respective indexing means. 
     
     
       8. A filling machine according to claim 7, characterized in that a wedge-shaped member pointing in the direction of movement of the conveyor belt is also provided at the downstream end where the two channel means recombine into a single channel means. 
     
     
       9. A filling machine according to claim 7, characterized in that the indexing means includes for each channel means a container-driven star wheel having a predetermined number of projections which are so positioned as to be engaged by the moving containers, a pin member projecting from the underside of the star wheel and a retractable stop means operable to engage with the pin member to hold the star wheel stationary, said stop means being operable to be momentarily retracted out of engagement with the pin member by said control means upon completion of the filling operation of a respective channel means and upon raising of the filling nozzles out of the filled containers of the corresponding channel means. 
     
     
       10. A filling machine according to claim 9, characterized in that each star wheel is shaped along its outer configuration in such a manner that it corresponds at least approximately to a portion of the outer configuration of the container. 
     
     
       11. A filling machine according to claim 10, characterized in that each star wheel is so positioned in relation to its associated channel means that its sprocket like projections engage into the path of the containers moving on the conveyor means so that upon retraction of the stop means, it is rotated container-driven until the pin member again comes into abutment at the retractable stop means. 
     
     
       12. A filling machine according to claim 11, characterized in that the conveyor means is a conveyor belt having a width at least corresponding to the width of the two channels at the filling station. 
     
     
       13. A filling machine according to claim 1, characterized in that the reciprocating means is controlled by said control means in such a manner that the nozzle support means is displaced in one direction by said reciprocating means upon completion of the filling operation and upon raising of the filling nozzles out of the containers in one channel means, from its position over the one channel means to its position over the other channel means and is thereafter displaced again in the opposite direction upon completion of the filling operation of the containers in the other channel means and upon raising of the filling nozzles out of the containers in the other channel means, from its position over said other channel means to its position over said one channel means. 
     
     
       14. A filling machine according to claim 13, characterized in that the reciprocating means includes a pneumatically controlled piston-cylinder unit, with a piston rod connected with the nozzle support means, and solenoid valve means selectively controlled by said control means for selectively supplying a pneumatic medium under pressure to one or the other end of the cylinder unit. 
     
     
       15. A filling machine according to claim 1, characterized by fixed gating means for automatically gating the containers from the single channel means into that one of the two parallel channel means which is not yet filled with containers. 
     
     
       16. A filling machine according to claim 15, characterized in that the fixed gating means includes a wedge-shaped member pointing with its tip toward the inlet side of the machine and located between the two parallel channel means near the upstream end thereof in such a manner that its inclined wedging surfaces form the inner boundary of the bifurcation into the two channel means. 
     
     
       17. A filling machine according to claim 16, characterized in that the tip of the wedge-shaped member, which points in a direction opposite the direction of movement of the conveyor means is so located in relation to the indexing means of a respective channel means that the center plane of the farthest upstream container of a filled channel means coincides substantially with the tip of the wedge-shaped member when the corresponding channel means is filled with containers held fast by the respective indexing means. 
     
     
       18. A filling machine according to claim 16, characterized in that a wedge-shaped member pointing in the direction of movement of the conveyor is also provided at the downstream end where the two channels recombine into a single channel. 
     
     
       19. A filling machine according to claim 1, characterized in that the indexing means includes for each channel a container-driven star wheel having a predetermined number of projections which are so positioned as to be engaged by the moving containers, a pin member projecting from the underside of the star wheel and a retractable stop means operable to engage with the pin member to hold the star wheel stationary, said stop means being operable to be momentarily retracted out of engagement with the pin member by said control means upon completion of the filling operation of a respective channel means and upon raising of the filling nozzles out of the filled containers of the corresponding channel means. 
     
     
       20. A filling machine according to claim 19, characterized in that each star wheel is shaped along its outer configuration in such a manner that it corresponds at least approximately to a portion of the outer configuration of the container. 
     
     
       21. A filling machine according to claim 19, characterized in that each star wheel is so positioned in relation to its associated channel means that its sprocket like projections engage into the path of the containers moving on the conveyor belt means so that upon retraction of the stop means, it is rotated container-driven until the pin member again comes into abutment at the retractable stop means. 
     
     
       22. A filling machine according to claim 1, characterized in that the conveyor means is a conveyor belt having a width at least corresponding to the width of the two channel means at the filling station. 
     
     
       23. A filling machine with a filling station for filling containers with a fluid product by the use of several filling nozzles, which comprises two substantially parallel channel means within the area of the filling station, which are defined at least in part by a .Iadd.conveyor belt .Iaddend.continuously running .[.,.]. in operation, .[.conveyor belt,.]. a number of filling units operatively connected with a corresponding number of filling nozzles, nozzle support means supporting thereon the filling nozzles in proper position, means for lowering and raising the nozzle support means and therewith the filling nozzles into and out of containers held under the filling nozzles, indexing means for said channel means for holding containers stationary in their filling positions during the filling operation on the conveyor belt and control means for the filling machine to control its operation including means for correlating the operation of the indexing means and the lowering and raising of the nozzle support means with the operation of the filling units, characterized in that reciprocating means which are operatively connected with the control means are provided for the nozzle support means to alternately place the filling nozzles over the containers to be filled in one channel means and after completion of the filling operation thereof, to move the nozzle support means transversely to the direction of movement of the conveyor belt over the other of the two channel means to fill the containers which have been brought into filling position in the meantime in said other channel .Iadd.means .Iaddend.and which are held stationary thereat during the filling operation by the respective indexing means. .Iadd. 
     
     
       24.  A filling machine with a filling station for filling containers with a fluid product by the use of several filling nozzles, which comprises two substantially parallel channel means within the area of the filling station which are defined at least in part by conveyor means, a number of filling units operatively connected with a corresponding number of filling nozzles, nozzle support means supporting thereon the filling nozzles in proper position, means for lowering and raising the nozzle support means and therewith the filling nozzles into and out of containers held under the filling nozzles, indexing means for said channel means for determining the number of containers to be filled in a given filling operation while held stationary in the filling positions on the conveyor means during the filling operation, and control means for the filling machine to control its operation including means for correlating the operation of the indexing means and the lowering and raising of the nozzle support means with the operation of the filling units, characterized in that reciprocating means which are operatively connected with the control means are provided for the nozzle support means to alternately place the filling nozzles over the containers to be filled in one channel means and after completion of the filling operation thereof, to move the nozzle support means transversely to the direction of movement of the conveyor means over the other channel means to fill the containers which have been brought into filling position in the meantime in said other channel means and which are held stationary thereat during the filling operation. .Iaddend. .Iadd. 
     
     
       25.  A filling machine according to claim 24, characterized in that said conveyor means includes at least one endless conveyor belt. .Iaddend. .Iadd.26. A filling machine according to claim 25, characterized in that at least said one endless conveyor belt is running continuously in operation. .Iaddend. .Iadd.27. A filling machine according to claim 23, 24, 25 or 26, characterized in that two feed lanes are provided feeding the channel means. .Iaddend. .Iadd.28. A filling machine according to claim 27, characterized in that four channel means are provided within the area of the filling station. .Iaddend. .Iadd.29. A filling machine according to claim 28, characterized in that the nozzle support means supports thereon two parallel rows of filling nozzles. .Iaddend. .Iadd.30. A filling machine according to claim 23 or 24, characterized in that the two channel means merge into a single channel downstream of the filling station. .Iaddend. .Iadd.31. A filling machine according to claim 30, characterized in that one feed channel is provided for the two channel means which branches out into the two channel means upstream of the 
     
     
        filling station. .Iaddend. .Iadd.32.  A filling machine according to claim 30, characterized in that the two feed lanes are provided for feeding the channel means. .Iaddend. .Iadd.33. A filling machine according to claim 32, characterized in that four channel means are provided within the area of the filling station. .Iaddend. .Iadd.34. A filling machine according to claim 33, characterized in that the nozzle support means supports thereon 
     
     
        two parallel rows of filling nozzles. .Iaddend. .Iadd.35.  A filling machine according to claim 23, characterized in that the two channel means merge into a single feed-out channel. .Iaddend. .Iadd.36. A filling machine according to claim 35, characterized in that a single conveyor belt is provided for the two channel means and the single feed-out channel. .Iaddend. .Iadd.37. A filling machine according to claim 23, characterized in that a single conveyor belt is provided for the two 
     
     
        channel means. .Iaddend. .Iadd.38.  A filling machine with a filling station for filling containers with a fluid product by the use of several filling nozzles, which comprises two substantially parallel channel means within the area of the filling station which are defined at least in part by conveyor means, filling means operatively connected with the filling nozzles, nozzle support means supporting thereon the filling nozzles in proper position, means for lowering and raising the nozzle support means and therewith the filling nozzles into and out of containers held under the filling nozzles, indexing means for said channel means for determining the number of containers to be filled in a given filling operation, while held stationary in the filling positions on the conveyor means during the filling operation, and means for operating the filling machine through at least one control cycle including control means for the indexing means, the means for lowering and raising the nozzle support means and the filling means, characterized in that reciprocating means are provided for the nozzle support means to alternately place the filling nozzles over the containers to be filled in one channel means and after completion of the filling operation thereof, to move the nozzle support means transversely to the direction of movement of the conveyor means over the other channel means to fill the containers which have been brought into the filling position in the meantime in said other channel means and which are held stationary thereat during the filling operation, said reciprocating means being controlled in proper timed relationship to the operation of the filling machine by control means therefor. .Iaddend. .Iadd.39. A filling machine according to claim 38, characterized in that the two channel means merge into a single feed-out channel. .Iaddend. .Iadd.40. A filling machine according to claim 39, characterized in that a single conveyor means is provided for the two channel means and the single feed-out 
     
     
        channel. .Iaddend. .Iadd.41.  A filling machine according to claim 38, characterized in that a single conveyor means is provided for the two channel means. .Iaddend. .Iadd.42. A filling machine with a filling station for filling containers with a fluid product by the use of several filling nozzles, which comprises two substantially parallel channel means within the area of the filling station which are defined at least in part by conveyor means, filling means operatively connected with the filling nozzles, nozzle support means supporting thereon the filling nozzles in proper position, means for lowering and raising the nozzle support means and therewith the filling nozzles into and out of containers held under the filling nozzles, indexing means for said channel means for determining the number of containers to be filled in a given filling operation, while held stationary in the filling positions on the conveyor means during the filling operation, and means for operating the filling machine through at least one control cycle including control means for the indexing means, the means for lowering and raising the nozzle support means and the filling means, characterized in that reciprocating means are provided for the nozzle support means to alternately place the same filling nozzles over the containers to be filled in one channel means and after completion of the filling operation thereof, to move the nozzle support means and therewith said filling nozzles transversely to the direction of movement of the conveyor means over the other channel means to fill the containers which have been brought into the filling position in the meantime in said other channel means by said filling nozzles and which are held stationary thereat during the filling operation, said reciprocating means being controlled in proper timed relationship to the operation of the filling machine by control means therefor. .Iaddend.