Relay valve for fluid actuators

Abstract

A relay valve for controlling fluid flow to and from a valve actuator included in a safety system for a flowline such as a production line of an oil or gas well. The relay includes a slide valve (60) which is manually pushed inwardly to the open or set position and held therein by pilot fluid which is also applied to the valve actuator. A visual indicator mounted on a knob (102) of the slide valve is operated by fluid applied to a passage (96) formed in the slide valve. A vent port (82) prevents pilot pressure from moving the slide valve from the closed position to the open position. A modified relay valve (150) has separate inlet ports (198 and 200) for receiving pilot fluid and actuator fluid and a vent port (206) which is in direct fluid communication with the pilot port in the closed position of the slide valve.

What is claimed is: 
     
       1. A valve for controlling fluid flow to and from an actuator in response to pressure changes in a pilot line, said valve comprising: a valve body presenting a longitudinal bore therein, said bore having an enlarged inner end portion defining a piston chamber in the valve body;   a slide valve mounted in the bore for longitudinal movement between an open position for directing fluid to the actuator and a closed position for bleeding fluid from the actuator, said slide valve having an outer end extending outwardly of the valve body and adapted to be manually pushed to push the slide valve inwardly from the closed position to the open position for manual setting of the slide valve;   means biasing the slide valve to the closed position;   a pilot port in the valve body for connection with the pilot line to sense the fluid pressure therein;   a piston carried in said piston chamber on an inner end portion of said slide valve opposite said outer end thereof, siad piston presenting an outwardly facing pressure face for receiving pressurized fluid from said pilot port to hold the slide valve in the open position;   a reduced diameter portion of said valve providing an annular chamber in said bore about the slide valve, said annular chamber communicating with said pilot port and said piston chamber in the open position of the slide valve to direct fluid against said pressure face of the piston for holding of the slide valve in the open position when manually set therein;   a vent port in said valve body communicating with said annular chamber in the closed position of the slide valve to vent fluid from the annular chamber under all conditions of operation when the slide valve is in the closed position; and   means for sealing said annular chamber from said vent port in the open position of the slide valve to prevent said annular chamber from being vented.   
     
     
       2. A valve as set forth in claim 1, including: a passage in said slide valve communicating with said annular chamber to receive fluid therefrom in the open position of the slide valve, said passage leading to said outer end of the slide valve to deliver fluid thereto;   visual indicator means mounted on said outer end of the slide valve and having a first condition indicating the open position of the slide valve and a second condition indicating the closed position of the slide valve; and;   means for effecting the first condition of the indicator means when said passage is exposed to fluid pressure above a predetermined level and the second condition of the indicator means when the pressure in said passage is below said predetermined level.   
     
     
       3. A valve as set forth in claim 1, said annular chamber being in fluid communication with said piston chamber in both the open and closed positions of the slide valve. 
     
     
       4. A valve as set forth in claim 1, including: a releasable detent means for temporarily holding said slide valve in its open position when manually set therein. .[.5. In a pilot operated relay valve having a valve body, a slide valve mounted in the body for longitudinal movement between an open position to direct pressurized fluid to an actuator and a closed position to bleed fluid from the actuator, means biasing said slide valve to the closed position, manually accessible means on the slide valve adapted to be manually manipulated to effect longitudinal movement of the slide valve from the closed position to the open position for manual setting of the slide valve, a piston carried on the slide valve, and a pilot port in the valve body in fluid communication with said piston in the open position of the slide valve to apply the fluid pressure of said pilot port to the piston for holding of the slide valve in the open position, the improvement comprising:   a vent port in the valve body in fluid communication with the pilot port in the closed position of the slide valve to vent fluid pressure applied to the pilot port when the slide valve is in the closed position, thereby preventing fluid pressure at the pilot port from moving the slide valve from the closed position to the open position; and   means for sealing said vent port from said pilot port in the open position of the slide valve to permit application of pilot pressure to the piston for holding of the slide valve in the open position..]. .[.6. The improvement set forth in claim 5, wherein:   said slide valve includes a reduced diameter portion about which an annular fluid chamber is defined, said fluid chamber providing a fluid flow path from said port to said piston in the open position of the slide valve;   said vent port is in communication with said annular chamber in the closed position of the slide valve; and   said sealing means is effective to seal said annular chamber from said vent port in the open position of the slide valve to permit application of   
     
     
        fluid pressure from said pilot port to said piston..]. 7. A pilot operated relay valve for controlling flow from a fluid source to a valve actuator in response to pressure changes in a pilot line, said relay valve comprising: a valve body presenting a longitudinal bore having an enlarged portion defining a piston chamber in the valve body;   a slide valve mounted in said bore for longitudinal movement between an open position wherein fluid is directed from said source to said valve actuator and a closed position wherein fluid is bled from the actuator, said slide valve carrying a piston thereon in the piston chamber and having an outer end portion located outwardly of the valve body;   means biasing said slide valve outwardly toward the closed position thereof;   a knob on said outer end portion .[.f.]. .Iadd.of .Iaddend.the slide valve adapted to be manually pushed to push the slide valve inwardly from the closed position to the open position for manual setting of the slide valve;   a pilot port in said valve body adapted for connection with the pilot line to sense the pressure therein, said pilot port communicating with said piston chamber in the open position of the slide valve to apply the pilot line pressure to said piston for holding of the slide valve in the open position when the pilot line pressure is sufficient to overcome the force of said biasing means;   a reduced size portion of said slide valve providing an annular chamber in said bore about said reduced portion, said pilot port communicating with said annular chamber in the open position of the slide valve;   a fluid passage in said slide valve having a port in said reduced size portion in fluid communication with said annular chamber under all conditions of operation;   visual indicator means on said knob having a first condition indicating the open position of the slide valve and a second condition indicating the closed position of the slide valve; and   means effecting the first condition of said indicator means when said passage is exposed to fluid pressure above a predetermined level and the second condition of said indicator means when the pressure in said passage   
     
     
        is below said predetermined level. 8. A relay valve as set forth in claim 7, including means for venting said annular chamber in the closed position 
     
     
        of the slide valve to vent said passage through said port thereof. 9. A relay valve as set forth in claim 7, including: a vent port in said valve body in fluid communication with said annular chamber in the closed position of the slide valve; and   a seal element in said bore forming a seal therein between said vent port   
     
     
        and annular chamber in the open position of the slide valve. .Iadd.10.  A pilot operated relay valve for controlling flow from a first fluid pressure source to a valve actuator in response to fluid pressure changes in a pilot line in fluid communication with a second fluid pressure source, said relay valve comprising: an elongate valve body presenting a longitudinal bore having a small diameter portion and a connected enlarged diameter portion defining a piston chamber in the valve body, said valve body having an inlet port in fluid communication with said first fluid pressure source, an outlet port in fluid communication with the valve actuator, and a bleed port for bleeding fluid from the actuator;   an elongate slide valve mounted in said bore for longitudinal movement between an open position wherein fluid is directed from said first fluid source through said inlet and outlet ports to said valve actuator and a closed position wherein fluid is bled from the actuator through said bore and said bleed port, said slide valve including a small diameter stem having an enlarged diameter piston on an end thereof in the piston chamber adjacent one end of said body and an outer end portion located outside of the opposed end of said valve body;   means biasing said slide valve and outer end portion outwardly away from said valve body toward said closed position;   a knob on said outer end portion of the slide valve adapted to be manually pushed toward said valve body to move the slide valve inwardly from the closed position to the open position against the bias of said biasing means, said piston having a fluid pressure face facing said knob and said opposed end of the valve body;   a pilot port extending through a side of said elongate valve body between the knob and piston adapted for connection with the pilot line to receive and sense the fluid pressure therein, said slide valve and said body defining in the small diameter bore portion therebetween an annular pilot fluid chamber adjacent the pilot port positioned in the closed position of the slide valve about and generally along the length of the slide valve between the fluid pressure face of said piston and said pilot port, said pilot port and annular pilot fluid chamber being in fluid communication with the piston chamber and pressure face of said piston in the open position of the slide valve to apply the pilot line pressure to said piston for holding the slide valve in open position when the pilot line pressure is sufficient to overcome the force of said biasing means;   first sealing means about said small diameter stem positioned longitudinally thereof between the knob and pressure face of the piston to block fluid pressure outwardly of said pilot fluid chamber, second sealing means about the piston to seal between the piston and valve body in at least the open position of the slide valve, said first and second sealing means defining said annular pilot fluid chamber and said piston chamber therebetween in the open position of the slide valve and permitting fluid to be vented from the pilot fluid chamber upon movement of the slide valve from open position to closed position;   fluid passage means in said slide valve in fluid communication with said annular pilot fluid chamber under all conditions of operation in said open position, said fluid passage means including a fluid passage extending longitudinally of said stem along the length thereof generally between the knob and piston, and a cross port extending from and generally transversely of said longitudinally extending fluid passage through said small diameter stem at a position between the fluid pressure face of said piston and said first sealing means to provide fluid communication between the pilot port and fluid passage means;   visual indicator means on said knob responsive to fluid pressure in said fluid passage means having a first condition indicating the open position of the slide valve and a second condition indicating the closed position of the slide valve; and   means effecting the first condition of said indicator means when said fluid passage means is exposed to fluid pressure above a predetermined level and the second condition of said indicator means when the fluid pressure in said fluid passage means is below said predetermined level. .Iaddend.