Pneumatic supply system having variable geometry compressor

Abstract

In a compressed air supply system utilizing a shaft-driven compressor (10,16), the flow capacity of the compressor is changed by varying the compressor outlet stator geometry (16) by an actuator (18) which controls the outlet stator geometry to provide an optimum match between the compressor flow capacity and the requirements of the load. The result is a compressed air supply system which satisfies wide variations in demanded flow by the load, while supplying air at maximum pressure with minimum input shaft horsepower.

I claim: 
     
       1. A pneumatic supply system characterized by: a compressor including a variable geometry stator portion included in an outlet portion of said compressor, for providing delivery by said compressor of an airflow of varying magnitude in accordance with demands of a load;   actuator means for operating said variable geometry stator portion;   a dump valve disposed in fluid communication with said compressor outlet and sequentially operated with said variable geometry stator portion by said actuator means; and   control means responsive to the flow demand of said load, the flow output of said compressor, the power input and maximum allowable power input to said compressor and the position of said variable geometry stator portion for controlling said actuator means, thereby controlling the actuation of said variable geometry stator portion and said dump valve.   
     
     
       2. The pneumatic supply system of claim 1 characterized by said compressor being of a centrifugal variety and said variable geometry stator portion comprising a plurality of diffuser vanes disposed radially outwardly of said compressor rotor and pivotally connected to a movable member driven by said actuator means, whereby driving of said movable member by said actuator means pivotally displaces said diffuser vanes thereby adjusting the flow capacity of said compressor. 
     
     
       3. The pneumatic supply system of claim 1 characterized by said dump valve being operably connected to said variable geometry stator portion by a lost motion connection, said lost motion connection accommodating a predetermined amount of diffuser vane displacement prior to transmission of said actuator displacement to said dump valve for actuation thereof whereby said dump valve is only opened subsequent to said stator being set by said actuator means to a position corresponding to minimum flow through said outlet. 
     
     
       4. The pneumatic supply system of claim 1 characterized by said control means including means for determining a flow error between the flow demand of said load and the flow output of said compressor, means for determining a power error between the input power to said compressor and the maximum allowable input power to said compressor, means for determining .[.an outlet geometry error between an actual.]. .Iadd.a desired .Iaddend.setting of the variable geometry stator portion .[.and a setting of the variable geometry stator portion required to achieve said flow demand of said load.]. .Iadd.for operation of said compressor at an optimal efficiency thereof.]..Iaddend., said flow.[.,.]. .Iadd.and .Iaddend.power .[.and outlet geometry.]. errors .Iadd.and said desired variable geometry setting .Iaddend.being applied to at least select means, said least select means selecting .Iadd.as an output signal thereof, .Iaddend.the least of said errors .Iadd.and desired geometry setting .Iaddend.and providing .[.an.]. .Iadd.said .Iaddend.output .[.control.]. signal to .Iadd.means for providing a signal indicative of a geometry error between said output signal and a signal indicative of the actual setting of said actuator means, said geometry error signal being applied to .Iaddend.said actuator means .[.corresponding to said least error..]. .Iadd.for adjusting said variable geometry to minimize said geometry error. .Iaddend. 
     
     
       5. The pneumatic supply system of claim 4 characterized by means to monitor the speed of said compressor and a surge schedule responsive to flow output of said compressor and the speed thereof for formulating variable geometry stator portion settings required to achieve said flow demand while said compressor operates along a surge line thereof.