Method for producing injection molded and centrally apertured disc records

Abstract

Heated material is injected into an annular cavity, defined by a pair of mold-halves, through a sprue passage, defined by a sprue bushing and an end portion of a punch. The annular cavity and the sprue passage form, respectively, the centrally apertured part and a sprue. After partial cooling of the heated material, the punch is locked in place while the annular cavity is displaced relative to the sprue passage so that the sprue is severed from the part along the peripheral surface of the punch end portion. The mold halves are separated to open the annular cavity while the sprue is resting on the punch end portion, and while the part is held by the punch end peripheral surface. After the mold halves are separated, a sprue ejector member and a part ejector member are actuated to eject, respectively, the sprue and the part from the punch end portion.

What is claimed is: 
     
       1. A method for forming a disc record having an annular recorded region surrounding a centering aperture therein; said method comprising the steps of: (A) injecting heated material into an annular cavity defined by a pair of mold halves through a sprue passage located at the center of said annular cavity and defined by a sprue bushing and an end portion of a punch; and said annular cavity and said sprue passage forming, respectively, said centrally apertured record and a sprue;   (B) locking said punch in place while said annular cavity is displaced relative to said sprue passage so that said sprue is severed from said record along the peripheral surface of said punch end portion;   (C) separating said mold halves to open said annular cavity while said sprue is resting on said punch end portion and while said record is held by said punch end peripheral surface;   (D) actuating a sprue ejector member to eject said sprue from said punch end portion; and   (E) actuating a record ejector member to eject said record from said punch peripheral surface.   
     
     
       2. A method for forming a disc record having an annular recorded region surrounding a centering aperture therein; said method comprising the steps of: (A) injecting heated material into an annular cavity defined by a pair of mold halves through a sprue passage located at the center of said annular cavity and defined by a sprue bushing and an end portion of a punch; and said annular cavity and said sprue passage forming, respectively, said centrally apertured record and a sprue;   (B) locking said punch in place while said annular cavity is displaced relative to said sprue passage so that said sprue is severed from said record along the peripheral surface of said punch end portion;   (C) separating said mold halves to open said annular cavity while said sprue is resting in said sprue bushing and while said record is held by said punch end peripheral surface;   (D) actuating a sprue ejector member to eject said sprue from said sprue bushing; and   (E) actuating a record ejector member to eject said record from said punch peripheral surface. .Iadd. 3. A method for forming a disc record having an annular recorded region surrounding a centering aperture therein, said method comprising the steps of:   (A) injecting heated material into an annular cavity defined by a pair of mold halves through a sprue passage located at the center of said annular cavity and defined by a sprue bushing and an end portion of a punch; and said annular cavity and said sprue passage forming, respectively, said centrally apertured record and a sprue;   (B) displacing said annular cavity relative to said punch so that said sprue is severed from said record along the peripheral surface of said punch end portion;   (C) separating said mold halves to open said annular cavity while said sprue is resting on said punch end portion; and   (D) removing said sprue from the punch end portion and said record from between the mold halves. .Iaddend..Iadd. 4. A method in accordance with claim 3 in which the sprue is severed from the record by locking the punch in place and displacing the annular cavity relative to the sprue passage. .Iaddend..Iadd. 5. A method in accordance with claim 4 in which the record is held by the punch end peripheral surface when the mold halves are separated. .Iaddend..Iadd. 6. A method in accordance with claim 5 in which the sprue is removed from the punch end portion by actuating a sprue ejection member. .Iaddend.