Flaring tool

Abstract

A manually operable tube flaring tool for providing a partial flare in the end of a deformable tube. The tool includes a flaring head defining an annular flaring surface and a cylindrical pilot portion projecting axially from the flaring surface to be received in the tube end for guiding the flaring surface axially against the distal end of the tube during the flaring operation. The tool further includes a support for fixedly positioning the tube end coaxially adjacent the flaring surface of the flaring head. The support defines an improved recess configuration providing a controlled buckling of the tube end by the forceful engagement therewith of the flaring surface wherein the buckled tube end defines preselected frustoconical inner and outer portions. The support may further define a conventional single flare recess opposite the partial flare recess whereby the tube may be used selectively to provide either of the partial or single flare flaring operations. The tube clamp may be defined by one leg of the U-shaped body and a cooperating clamp block movably carried by the body and adjustably positioned by a threaded member threaded through the other leg of the body.

We claim:  .[.1. A manually operable tube flaring tool for providing a controlled buckling of the end of a deformable tube to form a partial double flare therein, said tool comprising: a flaring head defining a frustoconical flaring surface and a cylindrical pilot portion projecting axially from said flaring surface to be received in the tube end for guiding the flaring surface axially against the distal end of the tube, said flaring surface extending radially substantially the entire radial dimension of the flaring head radially outwardly of the pilot portion; a support for fixedly positioning said tube end coaxially adjacent said flaring surface, said support defining a cylindrical recess coaxially confronting said flaring surface and including an axially outer right circularly cylindrical portion having an inner diameter slightly greater than that of the large end of said flaring surface for slidably guiding the flaring head during a flaring operation, an axially inner frustoconical, outwardly widening portion opening coaxially into said outer portion and an axially innermost tube clamping right circularly cylindrical portion; force transmitting means for forcibly urging the flaring head axially inwardly against said distal end of the tube secured by said clamping portion, the angularity of said frustoconical portion being preselected to allow said tube end to buckle radially outwardly to have an axially inner portion abut said frustoconical portion of the support and an axially outer portion adjacent said distal end about said flaring surface of the flaring head, and stop means for positively limiting inward movement of the flaring head relative to said support for assuring an accurately preselected buckled partial double flare configuration of the tube end, said stop means including an annular, inwardly facing planar stop surface on said flaring head outwardly adajcent said flaring surface, and a complementary annular outwardly facing planar stop surface on said support outwardly adjacent said outer recess portion..]. .[.2. The tube flaring tool of claim 1 wherein said flaring surface comprises a planar surface perpendicular to the axis of 
     
        said pilot portion..]. 3. The tube flaring tool of claim .[.1.]. .Iadd.16 .Iaddend.wherein said head defines a radially outer cylindrical surface slidably receivable in said .[.outer portion of the support recess.]. 
     
     
        .Iadd.holding means. .Iaddend. 4. The tube flaring tool of claim .Iadd..[.1.]..Iaddend. .Iadd.16 .Iaddend.wherein said .[.support.]. .Iadd.holding means .Iaddend.include cooperating stop means for limiting the axially inward movement of the flaring surface against said distal end 
     
     
        of the tube. 5. The tube flaring tool of claim .[.1.]. .Iadd.19 .Iaddend.wherein said inner frustoconical portion of the support recess 
     
     
        extends at an angle of approximately 45° to the axis thereof. 6. The tube flaring tool of claim .[.1.]. .Iadd.16 .Iaddend.wherein said frustoconical flaring surface .[.widens inwardly coaxially toward said support recess.]. .Iadd.extends .Iaddend.at an angle of approximately 
     
     
        60° to the axis thereof. 7. The tube flaring tool of claim .[.1.]. .Iadd.19 .Iaddend.wherein the diameter of said outer cylindrical portion of the support recess is preselected to allow a midportion of said tube end to abut said surface when said tube end is buckled to have said inner portion abut said frustoconical portion and said outer portion to abut said flaring surface.  .[.8. The tube flaring tool of claim 1 wherein said force transmitting means comprises threaded means for advancing said head against said tube end as an incident of manual threaded rotation thereof..].  .[.9. The tube flaring tool of claim 1 wherein said force transmitting means comprises a punch carrying said head at one end and 
     
     
        defining a striking surface at an opposite end..]. 10. The tube flaring tool of claim .[.1.]. .Iadd.16 .Iaddend.wherein said pilot portion is tapered inwardly for facilitated insertion into said tube end.  .[.11. The tube flaring tool in claim 1 wherein said head defines a radially outer cylindrical surface having a diameter approximately 0.01 inch smaller than the diameter of said outer portion of the support recess whereby the head is freely slidably receivable in said outer portion of the support 
     
     
        recess..]. 12. The tube flaring tool of claim .[.1.]. .Iadd.21 .Iaddend.wherein said .[.head and support include cooperating.]. stop means .[.for limiting.]. .Iadd.limits .Iaddend.the axially inward movement of the flaring surface against said distal end of the tube to cause the 
     
     
        buckled tube end to have an accurately preselected axial length. 13. The tube flaring tool of claim .[.1.]. .Iadd.21 .Iaddend.wherein said stop means further comprise radially outer complementary frustoconical outwardly widening guide surfaces on said flaring head and support 
     
     
        extending outwardly from said planar stop surfaces. 14. The tube flaring tool of claim .[.1.]. .Iadd.19 .Iaddend.wherein said support comprises a U-shaped carrier having one leg provided with fixed means defining one half of said recess, a movable clamp member provided with means defining the other half of said recess, and threaded means threaded through the other leg for forcibly urging said clamp member toward said one leg to clamp the tube end therebetween in the recess defined by the juxtaposition 
     
     
        of said half recesses. 15. The tube flaring tool of claim .[.1.]. .Iadd.19 .Iaddend.wherein said support further defines a frustoconical recess opposite said cylindrical recess for use in selectively providing a single flare on a tube end. .Iadd. 16. Pressing structure for providing a controlled buckling of the end of a deformable tube to form a partial double flare therein, comprising tool means defining holding means for holding the tube end, and a flaring head defining a frustoconical axially inwardly widening flaring surface, a frustoconical axially inwardly narrowing stop surface extending from the radially inner end of the flaring surface, and a pilot portion projecting coaxially inwardly from the radially inner end of the stop surface to be received in the tube end for guiding the stop and flaring surfaces into facial engagement with the tube end to cause said tube end to buckle radially outwardly and cause the distal end of the tube end to abut said stop surface with the axially outer portion of the buckled tube end extending frustoconically substantially normally to said stop surface as an incident of the flaring head being forced coaxially against said tube end. .Iaddend..Iadd. 17. The pressing structure of claim 16 wherein said flaring head stop surface extends substantially perpendicularly to said flaring surface. .Iaddend..Iadd. 18. A system for providing a controlled buckling of the end of a deformable tube to form a double flare therein, comprising:   tool means defining holding means for holding the tube end, and a flaring head defining a frustoconical axially inwardly widening flaring surface, a frustoconical axially inwardly narrowing stop surface extending from the radially inner end of the flaring surface, and a pilot portion projecting coaxially inwardly from the radially inner end of the stop surface to be received in the tube end for guiding the stop and flaring surfaces into facial engagement with the tube end to cause said tube end to buckle radially outwardly and cause the distal end of the tube end to abut said stop surface with the axially outer portion of the buckled tube end extending frustoconically substantially normally to said stop surface as an incident of the flaring head being forced coaxially against said tube end; and   tube fitting means defining a frustoconical axially outwardly widening compression surface terminating in an annular axially inner planar surface, and an axial bore opening through said annular surface and having a diameter substantially equal to the inner diameter of said tube end, the outer diameter of said frustoconical stop surface being less than the outer diameter of said annular planar surface. .Iaddend..Iadd. 19. A system for providing a controlled buckling of the end of a deformable tube to form a double flare therein, comprising:   tool means defining holder means for holding the tube end, and a flaring head defining a frustoconical axially inwardly widening flaring surface, a frustoconical axially inwardly narrowing stop surface extending from the radially inner end of the flaring surface, and a pilot portion projecting coaxially inwardly from the radially inner edn of the stop surface to be received in the tube end for guiding the stop and flaring surfaces into facial engagement with the tube end to cause said tube end to buckle radially outwardly in a partial double flare configuration with the distal end of the tube end abutting said stop surface and with the axially outer portion of the buckled tube end extending frustoconically substantially normally to said stop surface as an incident of the flaring head being forced coaxially against said tube end; and   tube fitting means defining a frustoconical axially outwardly widening compression surface terminating in an annular axially inner planar surface, and an axial bore opening through said annular surface and having a diameter substantially equal to the inner diameter of said tube end, the outer diameter of said frustoconical stop surface being less than the outer diameter of said annular planar surface, said holding means comprising a support defining a recess coaxially confronting said flaring surface of the flaring head and including an axially outer right circularly cylindrical portion having an inner diameter slightly greater than that of the large end of said flaring surface and slidably guiding the flaring head during a flaring operation, an axially inner frustoconical, axially outwardly widening portion opening coaxially into said recess outer portion, and an axially innermost tube clamping right circularly cylindrical portion. .Iaddend..Iadd. 20. The system of claim 19 wherein said axially inner, frustoconical outwardly widening portion of the support recess extends substantially perpendicularly to the frustoconical flaring surface whereby said buckled tube end includes substantially perpendicular axially inward and outward buckled portions in facial abutment therewith upon completion of the partial flaring operation. .Iaddend..Iadd. 21. A system for providing a controlled buckling of the end of a deformable tube to form a double flare therein, comprising:   tool means defining holding means for holding the tube end, and a flaring head defining a frustoconical axially inwardly widening flaring surface, a frustoconical axially inwardly narrowing stop surface extending from the radially inner end of the flaring surface, and a pilot portion projecting coaxially inwardly from the radially inner end of the stop surface to be received in the tube end for guiding the stop and flaring surfaces into facial engagement with the tube end to cause said tube end to buckle radially outwardly and cause the distal end of the tube end to abut said stop surface with the axially outer portion of the buckled tube end extending frustoconically substantially normally to said stop surface as an incident of the flaring head being forced coaxially against said tube end;   tube fitting means defining a frustoconical axially outwardly widening compression surface terminating in an annular axially inner planar surface, and an axial bore opening through said annular surface and having a diameter substantially equal to the inner diameter of said tube end, the outer diameter of said frustoconical stop surface being less than the outer diameter of said annular planar surface, said holding means comprising a support defining a recess coaxially confronting said flaring surface of the flaring head and including an axially outer right circularly cylindrical portion having an inner diameter slightly greater than that of the large end of said flaring surface and slidably guiding the flaring head during a flaring operation, an axially inner frustoconical, axially outwardly widening portion opening coaxially into said recess outer portion, and an axially innermost tube clamping right circularly cylindrical portion; and   stop means for positively limiting inward movement of the flaring head relative to said support for assuring an accurately preselected buckled partial double flare configuration of the tube end, said stop means including an annular inwardly facing planar stop surface on said flaring head axially and radially outwardly of said flaring surface, and a complementary annular outwardly facing planar stop surface on said support at the axially outer end of said cylindrical outer recess portion. .Iaddend..Iadd. 22. The system of claim 21 wherein said axially inner frustoconical outwardly widening portion of the support recess extends substantially perpendicularly to the frustoconical flaring surface whereby said buckled tube end includes substantially perpendicular axially inward and outward buckled portions. .Iaddend.