Products of converted lignocellulosic materials

Abstract

A method of converting lignocellulosic materials into various useful products, the method being controlled to produce the different products in accordance with the demand for them in the market. All of the original lignocellulosic material is used in this method. An important product obtained from this method is lumber engineered and dimensioned in accordance with the demand, and having predetermined characteristics.

I claim: 
     
       1. A discrete dimensioned structural lumber product comprising adhesively bonded, substantially straight wood strands having lengths of at least 12 inches, average widths of 0.05 inch to 0.25 inch and average thickness of 0.05 inch to 0.5 inch, said strands being disposed, side by side lengthwise of the lumber product in substantially parallel relationship with adhesive bonding adjacent strands, .Iadd.but with substantially no straight glue lines extending from one surface to the other of the product, .Iaddend.the total amount of adhesive .Iadd.resin .Iaddend.solids in said lumber product being from 1% to 5% by weight, said lumber product having a modulus of elasticity for a given dry wood density within the boundaries in FIG. 4 of the curve of western softwood clear lumber as an upper limit of modulus of elasticity for a given dry wood density and as a lower limit of modulus of elasticity for a given dry wood density the curve for 24 inch .[.fiber.]. .Iadd.strand .Iaddend.length 1% resin solids. 
     
     
       2. A discrete dimensioned structural lumber product according to claim 1 wherein said lumber product has a modulus of elasticity of at least 1.30×10 6  p.s.i. and a dry wood density of not more than 40 lbs. per cubic foot. 
     
     
       3. A discrete dimensioned structural lumber product according to claim 1 wherein said lumber product has a modulus of elasticity within the range of 1.17 to 2.2×10 6  p.s.i. 
     
     
       4. A discrete dimensioned structural lumber product consisting of adhesively bonded, substantially straight wood strands having lengths of at least 12 inches, average widths of 0.05 inch to 0.25 inch, and average thickness of 0.05 inch to 0.5 inch, said strands being disposed, side by side lengthwise of the lumber product in substantially parallel relationship with adhesive bonding adjacent strands, .Iadd.but with substantially no straight glue lines extending from one surface to the other of the product, .Iaddend.the total amount of adhesive .Iadd.resin .Iaddend.solids in said lumber product being from 1% to 5% by weight, said lumber product having a modulus of elasticity for a given dry wood density within the boundaries in FIG. 4 of the curve for western softwood clear lumber as an upper limit of modulus of elasticity for a given dry wood density and as a lower limit of modulus of elasticity for a given dry wood density the curve for 24 inch .[.fiber.]. .Iadd.strand .Iaddend.length 1% resin solids. 
     
     
       5. A discrete dimensioned lumber product according to claim 4 wherein the strands are at least 1/8 inch thick and at least 1/8 inch wide. 
     
     
       6. A discrete dimensioned lumber product according to claim 4 wherein the dry wood density of the lumber product is from 23 to 40 pounds per cubic foot. 
     
     
       7. A discrete dimensioned lumber product according to claim 4 wherein the length of the strands is at least 24 inches. .Iadd. 8. A discrete dimensioned lumber product according to claim 1 wherein the strands are at least 1/8 inch thick and at least 1/8 inch wide. .Iaddend..Iadd. 9. A discrete dimensioned lumber product according to claim 1 wherein the dry wood density of the lumber product is from 23 to 40 pounds per cubic foot. .Iaddend..Iadd. 10. A discrete dimensioned lumber product according to claim 1 wherein the length of the strands is at least 24 inches. .Iaddend..Iadd. 11. A discrete dimensioned structural lumber product consisting essentially of adhesively bonded, substantially straight wood strands having lengths of at least 12 inches, average widths of 0.05 inch to 0.25 inch, and average thickness of 0.05 inch to 0.5 inch, said strands being disposed, side by side lengthwise of the lumber product in substantially parallel relationship with adhesive bonding adjacent strands, but with substantially no straight glue lines extending from one surface to the other of the product, the total amount of adhesive resin solids in said lumber product being from 1% to 5% by weight, said lumber product having a modulus of elasticity for a given dry wood density within the boundaries in FIG. 4 of the curve of western softwood clear lumber as an upper limit of modulus of elasticity for a given dry wood density and as a lower limit of modulus of elasticity for a given dry wood density the curve for 24 inch strand length 1% resin solids. .Iaddend..Iadd. 12. A discrete dimensioned lumber product according to claim 11 wherein the strands are at least 1/8 inch thick and at least 150  inch wide. .Iaddend..Iadd. 13. A discrete dimensioned lumber product according to claim 11 wherein the dry wood density of the lumber product is from 23 to 40 pounds per cubic foot. .Iaddend. .Iadd. 14. A discrete dimensioned lumber product according to claim 11 wherein the length of the strands is at least 24 inches. .Iaddend.