Apparatus for lining cartons

Abstract

Equipment and process for lining an assembled carton tray made from foldable paperboard or similar material with a . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film by use of a vacuum applied in a recessed mold containing the tray. The tray and mold are moved beneath a sheet of film which is heated or a hot sheet of film extruded over the top of the tray. The film must be severed around the edges of the tray after the lining is drawn. A tray may be used with the lid laid back so that the inner facing surface of the lid is also coated with the film. In so doing, a later seal may be formed between the lid and the tray or use of the two films contacting around the edges of the tray.

I claim: 
     
       1. Apparatus adapted to line a tray having a flat bottom and upright side walls made from foldable paperboard or similar sheet-like material with a continuous strip of . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film, comprising: continuous conveyor means for holding a plurality of said trays in close spaced relationship;   means for advancing said trays and said conveyor;   means for dispensing a continuous strip of said . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film into juxtaposition above said trays on said conveyor;   means positioned beneath said conveyor for pulling a vacuum through the bottom of said tray which can pull down that portion of said film directly above said tray into contiguous conforming relationship with the inside surfaces of said tray; and   means for separating said tray and contiguous conforming portion of said film from that film positioned between adjacent trays and not in contact therewith.   
     
     
       2. The apparatus of claim 1 including means for heating said . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film prior to pulling a vacuum through the bottom of said tray. 
     
     
       3. The apparatus of claim 1 including a second preliminary vacuum means for partially drawing said . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film into said tray. 
     
     
       4. The apparatus of claim 1 wherein said means for dispensing film comprises extrusion means for extruding a continuous strip of heated . .thermo-plastic.!. .Iadd.thermoplastic .Iaddend.film. 
     
     
       5. The apparatus of claim 1 including mold recesses formed within said conveyor to allow vacuum to be pulled through the sides as well as the bottom of said tray. .Iadd. 6. Apparatus adapted to line a tray having a bottom wall and side walls made from foldable paperboard or similar sheet-like material with a continuous strip of thermoplastic film, comprising: conveyor means for holding a plurality of said trays;   means for driving said conveyor to advance said trays;   means for dispensing a continuous strip of said thermoplastic film into position above said trays;   means for deforming that portion of the film directly above said tray into contiguous conforming relationship with the inside surfaces of said tray; and   means for separating said tray and contiguous conforming portion of said film from film positioned between adjacent trays and not in contact therewith. .Iaddend..Iadd. 7. The apparatus of claim 6 wherein said deforming means includes means for creating a vacuum to pull down that portion of said film which is above said tray. .Iaddend..Iadd. 8. The apparatus of claim 6 including means for heating said thermoplastic film before it is deformed by said deforming means. .Iaddend..Iadd. 9. The apparatus of claim 7 including mold recesses formed within said conveyor to allow vacuum to be pulled through the sides as well as the bottom of said tray. .Iaddend..Iadd. 10. The apparatus of claim 8 wherein said means for dispensing film comprises extrusion means for extruding a continuous strip of thermoplastic film. .Iaddend.