Method and apparatus used for book binding

Abstract

Fundamentally, the invention pertains to a method and apparatus to be used in binding books. The apparatus may be constructed relatively small and portable, and may be used in offices and print shops where binding machines of the prior art are not practical due to size, expense, and complexity of operation and their inadaptability to small lot binding activity. The relatively small size and portability of the apparatus is made possible by a method of inserting into the book cover, a hot melt adhesive in cool hard form and melting the adhesive material by applying heat externally to the book cover to be bound. The apparatus therefore, comprises a number of devices in combination including a heating rack to heat the binding edge of the book, a cooling rack to cool the edge of the book cover, a mechanism that folds the book cover, and a device that adjusts the folding mechanism so as to fold the book cover in such a way as to accommodate the thickness of the collated pages to be bound.

What I claim as new and desire to secure by Letters Patent of the United States is: 
     
       1. A book binding apparatus for folding book covers and melting adhesive comprising in combination a means of measuring the thickness of assembled inside pages of a book to be bound by placing the assembled pages within a measuring device having parts capable of being moved so as to make contact with the collated pages to be bound, means of securing the parts in stationary configuration separated from each other by the distance equal to the thickness of the collated pages to be bound, means of mechanically linking the parts of the measuring device to an obstruction limiting the distance through which an unfolded book cover may be inserted into the folding device so as to adjust the unfolded cover into proper position for single or double folding to fit the cover to the assembled pages, means of clamping the cover to hold firmly in position while folding, means of folding the book cover, means of applying heat to the outside of the binding edge of a cover of an assembled book to be bound, and means of supporting the book so as to locate the binding edge exposed to the heat source while supporting the book cover and pages in proximity to each other. 
     
     
       2. A book binding apparatus, comprising in combination, means of measuring the thickness of assembled inside pages of a book to be bound by placing the assembled pages within a measuring device having parts capable of being moved so as to make contact with the assembled pages to be bound, means of securing the parts in stationary configuration separated from each other by the distance equal to the thickness of the assembled pages to be bound, means of mechanically linking the parts of the measuring device to an obstruction limiting the distance through which an unfolded book cover may be inserted into a folding device so as to adjust the unfolded cover into proper position for single or double folding to fit the cover to the assembled pages, means of clamping the unfolded cover to hold firmly in position while being folded, means of folding the book cover material, means of applying heat to the outside of the binding edge of an assembled book to be bound, and means of supporting the book so as to locate the binding edge exposed to the heat source while supporting the book cover and pages in proximity to each other, a cooling rack with means of extracting heat from a heated book and binding adhesive, means of supporting the book so as to properly locate the binding edge exposed to the means of extracting heat, and means of compressing the cover and the pages of the book into proximity to each other while cooling the book and adhesive, thereby hardening the adhesive. 
     
     
       3. A method of binding book pages to each other and to a book cover to form a book, by placing in the inside of the binding edge of a book cover, an adhesive substance in a cool, semi solid state, the adhesive substance having the characteristics of melting to liquid state when heated and returning to semi solid state when cooled, inserting the assembled pages of the book to be bound into the book cover so as to contact the semi solid adhesive substance, and heating the adhesive substance to molten state by the application of heat to the outside of the binding edge of the book cover, melting the adhesive substance by heat transference through the book cover thereby binding the pages to each other and to the book cover, utilizing a book binding apparatus, comprising in combination, means of measuring the thickness of assembled inside pages of a book to be bound by placing the assembled pages within a measuring device having parts capable of being moved so as to make contact with each side of the assembled pages to be bound, means of securing the parts in stationary configuration separated from each other by the distance equal to the thickness of the assembled pages to be bound, means of mechanically linking the parts of the measuring device to an obstruction limiting the distance through which an unfolded book cover may be inserted into the folding device so as to adjust the unfolded cover into proper position for single or double folding to fit the cover to the assembled pages, means of clamping the cover to hold firmly in position while folding, means of folding the book cover material, means of applying heat to the outside of the binding edge of an assembled book to be bound, and means of supporting the book so as to locate the binding edge exposed to the heat source while supporting the book cover and pages in proximity to each other, a cooling rack with means of extracting heat from a heated book and binding adhesive, means of supporting the book so as to properly locate the binding edge exposed to the means of extracting heat, and means of compressing the cover and the pages of the book into proximity to each other while cooling the book and hardening the adhesive. 
     
     
       4. A book cover folder adjustment apparatus to automatically limit the distance past a folding mechanism a book cover to be folded, pre-cut to dimensions for use in the apparatus, may be moved until contacting an obstruction thereby adjusting the book cover in position for folding by the folding mechanism with one fold in the event the pages of the book to be bound number one or a few, or folded with two folds to accommodate a thickness of the book pages requiring more than one fold, comprising in combination an obstruction mounted on a pivotable device and centered thereon midway between the pivot of the device and a measuring feeler also mounted on the pivotable device, the measuring feeler being located between the folding mechanism and a stationary feeler immovably mounted a fixed distance from the folding mechanism, the measuring feeler being capable of movement through an arc having as its center the pivot of the pivotable device from a position contiguous to the stationary feeler to a position on the arc closer to the folding mechanism so that movement of the measuring feeler toward or away from the stationary feeler in measuring the thickness of the pages to be bound results in movement of the obstruction toward or away from the folding mechanism by a factor of approximately one-half the distance moved by the measuring feeler, thereby adjusting the obstruction and the pivotable device to a position where it may be locked a stationary distance from the folding mechanism so as to permit a book cover when inserted and touching the obstruction to be positioned at the folding mechanism so as to fold once in the center of the cover, if single folded, or to fold twice by inserting the cover in reverse position, and folding a second time, the two folds separted from each other by approximately the thickness of the pages to be bound. .Iadd. 5. A method of binding a book comprising: providing a book cover having a binding edge, a plurality of unbound pages within the book cover, and an adhesive between the binding edge and the pages with the pages closely adjacent the adhesive, said adhesive being at least semi-solid;   positioning the book cover with the pages therein in a generally upright position at a first station whereby the book cover has an upper end and a lower end, said binding edge being at one of said ends;   applying sufficient heat to the book cover to heat the adhesive through the book cover and to cause the adhesive to flow so that it can bind the pages to the book cover;   carrying out said step of applying with the book cover and the pages in said generally upright position at said first station;   moving the book with the pages therein from said first station subsequent to said step of applying to a second station; and   allowing the adhesive to harden sufficiently so that it retains the pages within the book cover, at least a substantial portion of said step of allowing being carried out of said second station. .Iaddend. .Iadd. 6. A method as defined in claim 5 wherein said step of applying is carried out with the book cover being loosely retained in the region of the book cover which contains the adhesive. .Iaddend..Iadd. 7. A method as defined in claim 5 including clamping the book cover and the pages during at least a portion of said step of allowing. .Iaddend. .Iadd. 8. A method of binding a book comprising:   providing an upwardly opening receiver, said receiver having a bottom;   providing a book cover having a binding edge, a plurality of pages to be bound and an adhesive, said adhesive being at least semi-solid;   placing the book cover, the pages, and the adhesive in the receiver through the open upper end thereof with the pages being within the book cover and with the adhesive being between the binding edge and the pages, said pages extending downwardly toward the binding edge and being closely adjacent the adhesive;   supporting the binding edge on the bottom of the receiver;   applying sufficient heat to the book cover adjacent the bottom of the receiver to heat the adhesive through the book cover and to cause the adhesive to flow so that it can join the pages to the book cover; and   allowing the adhesive to solidify sufficiently so that it retains the pages within the book cover. .Iaddend. .Iadd. 9. A method as defined in claim 8 wherein said step of applying is carried out without mechanically squeezing the book cover in the region of the book cover which contains the adhesive. .Iaddend. .Iadd. 10. A method as defined in claim 8 wherein said step of positioning includes positioning the book cover and the pages therein in a generally upright position with the binding edge being the lowest edge of the book cover. .Iaddend..Iadd. 11. A method as defined in claim 8 wherein said step of applying is carried out at a first station and includes moving the book with the pages therein from said first station subsequent to said step of applying to a second station, said step of allowing being carried out at said second station. .Iaddend. .Iadd. 12. A method as defined in claim 8 wherein said step of applying is carried out without mechanically squeezing the book cover in the region of the book cover which contains the adhesive, said step of applying is carried out at a first station, said method including moving the book with the pages therein from said first station subsequent to said step of applying to a second station and said step of allowing is carried out at said second station. .Iaddend. .Iadd. 13. A method as defined in claim 8 wherein said step of applying is carried out with the book cover being loosely retained by the receiver. .Iaddend. .Iadd. 14. An apparatus for binding a plurality of pages to a book cover to form a book wherein the book cover has a binding edge and adhesive is located between the binding edge and the pages, said apparatus comprising:   supporting means;   first means carried by the supporting means responsive to the thickness of the pages to be bound for locating a position on the book cover along which the book cover should be folded in order to appropriately receive the pages whereby the book cover can be properly folded;   a heating element;   second means for mounting the heating element on the supporting means; and   third means on the supporting means for supporting the folded book cover and the pages adjacent the heating element whereby the heating element can heat the adhesive. .Iaddend. .Iadd. 15. An apparatus as defined in claim 14 including fourth means on the supporting means for measuring the thickness of the pages to be bound, said first means being responsive to said fourth means to locate said position on the book cover. .Iaddend..Iadd. 16. An apparatus as defined in claim 14 wherein said fourth means includes first and second relatively movable members on the supporting means adapted to have the pages to be bound positioned therebetween.