US9791691B2ActiveUtilityA1

Mirror array

Assignee: ZEISS CARL SMT GMBHPriority: Mar 25, 2011Filed: Sep 19, 2013Granted: Oct 17, 2017
Est. expiryMar 25, 2031(~4.7 yrs left)· nominal 20-yr term from priority
Y10T29/49117G03F 7/70825G03F 7/70075G02B 26/0833G03F 7/702G02B 26/0816G03F 7/70116G02B 7/1815
62
PatentIndex Score
2
Cited by
25
References
23
Claims

Abstract

A mirror array having a total surface extending perpendicularly to a surface normal, comprises a multiplicity of mirror elements each having a reflection surface and at least one degree of freedom of displacement, wherein the totality of the mirror elements form a parqueting of a total reflection surface of the mirror array, and wherein the mirror array is embodied modularly as a tile element in such a way that the parqueting of the total reflection surface can be extended by a tiling of a plurality of such mirror arrays.

Claims

exact text as granted — not AI-modified
The invention claimed is: 
     
       1. A mirror array having a surface normal and a total surface which extends perpendicular to the surface normal, the mirror array comprising:
 a multiplicity of mirror elements, each mirror element comprising a reflection surface, each mirror element having at least one degree of freedom of displacement, 
 wherein:
 a totality of the multiplicity of mirror elements define a parqueting of a total reflection surface of the mirror array; 
 the mirror array is embodied modularly as a tile element so that the parqueting of the total reflection surface is extendable via tiling of a plurality of such mirror arrays; and 
 a ratio of the total reflection surface to the total surface is at least 0.75. 
 
 
     
     
       2. The mirror array of  claim 1 , wherein the total surface extends beyond the total reflection surface by at most 5 mm in a direction perpendicular to the surface normal. 
     
     
       3. A method, comprising:
 using a batch method to connect a carrier substrate to a wafer stack which comprises a mirror array according to  claim 1  covering a substrate. 
 
     
     
       4. The optical component of  claim 1 , wherein the ratio of the total reflection surface to the total surface is at least 0.85. 
     
     
       5. The mirror array of  claim 1 , wherein the ratio of the total reflection surface to the total surface is at least 0.95. 
     
     
       6. The mirror array of  claim 1 , wherein the totality of the multiplicity of mirror elements define a tessalation of the total reflection surface of the mirror array. 
     
     
       7. An optical component, comprising:
 a mirror array having a surface normal and a total surface which extends perpendicular to the surface normal, the mirror array comprising a multiplicity of mirror elements; and 
 a carrying structure which is offset with respect to the mirror array in a direction of the surface normal, 
 wherein:
 each mirror element comprises a reflection surface; 
 each mirror element has at least one degree of freedom of displacement; 
 a totality of the multiplicity of mirror elements define a parqueting of a total reflection surface of the mirror array; 
 the mirror array is embodied modularly as a tile element so that the parqueting of the total reflection surface is extendable via tiling of a plurality of such mirror arrays; and 
 the carrying structure projects beyond the total surface of the mirror array by at most 1 mm in a direction perpendicular to the surface normal. 
 
 
     
     
       8. The optical component of  claim 7 , wherein the carrying structure is mechanically connected to the mirror array exclusively in an edge region. 
     
     
       9. The optical component of  claim 7 , further comprising a control device configured to control displacement of the mirror elements, wherein the control device is integrated into the carrying structure. 
     
     
       10. The optical component of  claim 7 , further comprising an electrical interface on an opposite side of the carrying structure relative to the mirror array. 
     
     
       11. The optical component of  claim 7 , wherein the carrying structure comprises a ferromagnetic element. 
     
     
       12. An optical assembly, comprising:
 a baseplate configured to arrange optical components; 
 an optical component according to  claim 7 ; and 
 a fixing device which fixes the optical component, the fixed device being connected to the baseplate. 
 
     
     
       13. The assembly of  claim 12 , comprising at least five optical components, wherein each optical element comprises:
 a mirror array; and 
 a carrying structure which is offset with respect to the mirror array in a direction of the surface normal, the carrying structure projecting beyond the total surface of the mirror array by at most 1 mm in a direction perpendicular to the surface normal. 
 
     
     
       14. The assembly of  claim 12 , wherein the optical component is exchangeably fixed to the baseplate. 
     
     
       15. The assembly of  claim 12 , wherein the fixing device comprises a magnetic mechanism. 
     
     
       16. The assembly of  claim 12 , further comprising sprung contact pins defining an electrical contact with an interface of the component. 
     
     
       17. A tool, comprising:
 an electromagnet configured to generate a holding force; and 
 a spacer element configured to define a predetermined mechanical contact region between the tool and an optical component according to  claim 7  so that the tool is configured to hold the optical component. 
 
     
     
       18. A method, comprising:
 using a magnetic force to arrange an optical component according to  claim 7  on a baseplate while at least partially compensating for the magnetic force via an additional magnetic field. 
 
     
     
       19. An optical unit, comprising:
 an optical assembly, comprising:
 a baseplate configured to arrange optical components; 
 an optical component according to  claim 7 ; and 
 a fixing device which fixes the optical component, the fixed device being connected to the baseplate, 
 
 wherein the optical unit is a projection exposure optical unit. 
 
     
     
       20. An illumination system, comprising:
 an EUV radiation source; and 
 a projection exposure optical unit, comprising:
 an optical assembly, comprising:
 a baseplate configured to arrange optical components; 
 an optical component according to  claim 7 ; and 
 a fixing device which fixes the optical component, the fixing device being connected to the baseplate. 
 
 
 
     
     
       21. An apparatus, comprising:
 an illumination system, comprising:
 an optical assembly, comprising:
 a baseplate configured to arrange optical components; 
 an optical component according to  claim 7 ; and 
 
 a fixing device which fixes the optical component, the fixing device being connected to the baseplate, 
 
 wherein the optical unit is a projection exposure apparatus. 
 
     
     
       22. The apparatus of  claim 21 , further comprising a projection optical unit. 
     
     
       23. A method, comprising:
 using a projection exposure apparatus to project at least a part of a reticle onto a region of a light-sensitive layer, the projection exposure apparatus comprising: 
 an illumination system, comprising:
 an optical assembly, comprising:
 a baseplate configured to arrange optical components; 
 an optical component according to  claim 7 ; and 
 
 
 a fixing device which fixes the optical component, the fixed device being connected to the baseplate.

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