Wire

Abstract

In order to radiate heat so that a wire does not experience smoking before a fuse blows out, a wire 10 is formed by covering a core 13 made of conductive wires with an insulation sheath 12. The insulation sheath 12 is made of a radiating insulation material having a high thermal conductivity obtained by mixing one or more of silica, alumina, magnesium oxide, boron nitride and beryllium oxide with poly vinyl chloride.

What is claimed is: 
     
       1. A wire for carrying high current levels without emitting smoke, said wire having opposed first and second ends and consisting essentially of: at least one core (113); an insulating sheath (111) consisting essentially of polyvinyl chloride surrounding said core (113), said insulating sheath (111) having an outer circumferential surface, a portion of said insulating sheath (111) adjacent said first end of said wire being removed for exposing said core (113); a terminal fitting (114) being secured at least to said core (113) at said first end of said wire; and a heat removing layer (110) covering and engaging portions of said outer circumferential surface of said insulating sheath (111) and extending from a first location in proximity to said terminal fitting (114) to a second location spaced from said second end of said wire, said heat removing layer (110) consisting essentially of polyvinyl chloride and a thermally conductive material selected from the group consisting of silica, alumina, magnesium oxide, boron nitride, beryllium oxide and mixtures of two or more thereof such that said heat removing layer (110) has a higher thermal conductivity than the insulating sheath (111), whereby heat from said core (113) is radiated to surrounding environments and away from said insulating sheath (111) by the heat removing layer (110) to prevent smoking of said wire in response to high current flows. 
     
     
       2. A wire according to claim 1, wherein the heat removing layer (110) comprises below 90 weight % of the thermally conductive material. 
     
     
       3. A wiring according to claim 2, wherein the heat removing layer comprises about 80 weight % of the thermally conductive material. 
     
     
       4. A wire according to claim 1, wherein the heat removing layer (110) has a thickness from about 0.2 mm to about 1.5 mm. 
     
     
       5. A wire according to claim 1, wherein the heat removing layer (110) has a tubular configuration and is adhered to the outer circumferential surface of said insulating sheath (111). 
     
     
       6. A wire according to claim 1, wherein the heat removing layer (110) has been heated to adhere to said portions of said outer circumferential surface of said insulating sheath (111) of the wire inwardly therefrom. 
     
     
       7. A wiring according to claim 1, wherein the heat removing layer (110) is formed from a substantially rectangular sheath wrapped around said outer circumferential surface of said insulating sheath (111) such that opposed parallel edges of said heat removing layer (110) are in overlapping relationship with one another and are secured by adhesive (112). 
     
     
       8. A wire according to claim 1, wherein the heat removing layer (110) extends along the outer circumferential surface of said insulating sheath (111) for a distance of approximately 100 mm. 
     
     
       9. An automotive wire for connecting an automotive battery to a fuse and for carrying fuse-blowing current levels without emitting smoke, said wire having opposed first and second ends and consisting essentially of: a core (113) formed from a plurality of braided wires;   an insulating sheath (111) consisting essentially of polyvinyl chloride surrounding said core (113), said insulating sheath (111) having an outer circumferential surface, a portion of said insulating sheath (111) adjacent said first end of said wire being removed for exposing said core (113);   a terminal fitting (114) being secured at least to said core (113) at said first end of said wire; and   a heating removing layer (110) secured in surrounding engagement with said outer circumferential surface of said insulating sheath (111) and extending approximately 100 mm from a first location in proximity to said terminal fitting (114) to a second location between said first and second ends of said wire, said heat removing layer (110) consisting essentially of polyvinyl chloride and approximately 80 weight % of a thermally conductive material selected from the group consisting of silica, alumina, magnesium oxide, boron nitride, beryllium oxide and mixtures of two or more thereof, said heat removing layer (110) having a thickness of approximately 0.5 mm, whereby heat from said core (113) is radiated into surrounding environments and away from said insulating sheath (111) by the heat removing layer (110) to prevent smoking of the wire prior to blowing of the fuse in response to high current flows.