Low-cost manufacturing method of atomization assembly and fixing and using method thereof

Abstract

A low-cost manufacturing method of an atomization assembly and a fixing and using method thereof, for Step 1, respectively placing the mesh body, the fixing feet, and the conductive pins in the first slot and the second slot; for Step 2, pressing the mesh body into the slots by the bending device, simultaneously, the fixing feet and the conductive pins are bent upward under action of the bending position; and for Step 3, the first horizontal pushing assembly and the second horizontal pushing assembly are moved horizontally in sequence to bend the upright fixing feet and conductive pins toward a surface of the oil-guiding cotton, the fixing feet and the conductive pins are bent to form clamping positions on both sides of the oil-guiding cotton respectively.

1 . A low-cost manufacturing method of an atomization assembly, involving a mesh body ( 12 ), oil-guiding cotton ( 11 ), a jig ( 41 ), and a bending device ( 3 );
 Step 1, fixing feet ( 13 ) are arranged on an upper side of the mesh body ( 12 ) and conductive pins ( 14 ) are arranged on a lower side thereof, a first slot ( 42 ) for placing the oil-guiding cotton ( 11 ) and the mesh body ( 12 ) is arranged on the jig ( 41 ), and a second slot ( 43 ) for placing the fixing feet ( 13 ) and the conductive pins ( 14 ) is arranged on the jig ( 41 ), and a bending position ( 44 ) is provided between the first slot ( 42 ) and the second slot ( 43 ); placing the mesh body ( 12 ), the fixing feet ( 13 ), and the conductive pins ( 14 ) in respective first slot ( 42 ) and second slot ( 43 ), thereby forming a gap between a floor of the first slot ( 42 ) and a bottom surface of the mesh body ( 12 ) due to support from the fixing feet ( 13 ) and the conductive pins ( 14 ), then placing the oil-guiding cotton ( 11 ) above the mesh body ( 12 );   Step 2, pressing the mesh body ( 12 ) into the slots by the bending device ( 3 ), simultaneously, the fixing feet ( 13 ) and the conductive pins ( 14 ) are bent upwardly under action of the bending position ( 44 ); and   Step 3, a first horizontal pushing assembly ( 32 ) and a second horizontal pushing assembly ( 33 ) are respectively provided at positions of the bending device ( 3 ) corresponding to the fixing feet ( 13 ) and the conductive pins ( 14 ), moving the first horizontal pushing assembly ( 32 ) horizontally to bend the upright fixing feet ( 13 ) toward a surface of the oil-guiding cotton ( 11 ), after the first horizontal pushing assembly ( 32 ) is returned, actuating the second horizontal pushing assembly ( 33 ) to bend the upright conductive pins ( 14 ) toward the surface of the oil-guiding cotton ( 11 ), bending the fixing feet ( 13 ) and the conductive pins ( 14 ) to form clamping positions ( 15 ) on both sides of the oil-guiding cotton ( 11 ) respectively, so as to fix the mesh body ( 12 ) and the oil-guiding cotton ( 11 ).   
     
     
         2 . The low-cost manufacturing method of an atomization assembly according to  claim 1 , wherein after completing the bending of Step 3, reapplying pressure, by the bending device ( 3 ), to the surface of the oil-guiding cotton ( 11 ) to flatten the bent fixing feet ( 13 ) and the conductive pins ( 14 ). 
     
     
         3 . The low-cost manufacturing method of an atomization assembly according to  claim 1 , wherein the at least one fixing foot ( 13 ) is arranged on the upper side of the mesh body ( 12 ). 
     
     
         4 . The low-cost manufacturing method of an atomization assembly according to  claim 1 , wherein Step 4 further comprises: removing bent parts from the jig ( 41 ), and transferring to a shaping device ( 5 ), wherein the shaping device ( 5 ) comprises a shaping base ( 51 ), a shaping circular groove ( 52 ) is arranged in the shaping base ( 51 ), a notch ( 53 ) connected with the shaping circular groove ( 52 ) is provided along a lengthwise direction of the shaping circular groove ( 52 ), an indenter ( 54 ) is arranged above the shaping base ( 51 ), and the indenter ( 54 ) is arranged to enter the shaping circular groove ( 52 ) from the notch ( 53 );
 placing a shaping oil-guiding layer ( 17 ) on the shaping base ( 51 ), wherein a length of the oil-guiding layer ( 17 ) is slightly greater than that of the oil-guiding cotton ( 11 ), and then placing the assembled parts on the shaping oil-guiding layer ( 17 ) with the mesh body ( 12 ) facing upwardly, and placing a central tube ( 16 ) on the mesh body ( 12 ), wherein the central tube ( 16 ) corresponds to the notch ( 53 ), pressing the central tube ( 16 ) from the notch ( 53 ) into the shaping circular groove ( 52 ) by the indenter ( 54 ), simultaneously, squeezing the parts into the circular groove to form a cylinder, causing the two sides of the shaping oil-guiding layer ( 17 ) to approach each other, and after the indenter ( 54 ) is withdrawn, fixing the two close sides by ultrasonic welding or heat pressing.   
     
     
         5 . The low-cost manufacturing method of an atomization assembly according to  claim 4 , wherein the central tube ( 16 ) and the parts are arranged off-axis. 
     
     
         6 . The low-cost manufacturing method of an atomization assembly according to  claim 4 , wherein the indenter ( 54 ) has ultrasonic welding or high-temperature hot melting function, and wherein after the indenter ( 54 ) is withdrawn from the circular groove, activating the ultrasonic welding or high-temperature hot melting function at the indenter ( 54 ), and then the two sides of the shaping oil-guiding layer ( 17 ) are fixed together by pressing down again. 
     
     
         7 . A fixing and using method of an atomization assembly, involving an integrated cotton ( 21 ) and an atomization assembly and formed by the manufacturing method described in  claim 4 , wherein a channel ( 22 ) is arranged in the integrated cotton ( 21 ), the channel ( 22 ) is configured for a glass fiber tube to penetrate and placing the atomization assembly, the method comprising: placing the atomization assembly in the channel ( 22 ) of the integrated cotton ( 21 ) before stuffing the integrated cotton ( 21 ) into a housing, such that it is squeezed and compressed by the housing, during which an outer side of the atomization assembly is squeezed by the integrated cotton ( 21 ), and friction is generated between an outer wall of the atomization assembly and a side wall of the channel ( 22 ) at the same time of squeezing, so as to play a fixing role, and subsequently pulling out the center tube ( 16 ). 
     
     
         8 . The fixing and using method of the atomization assembly according to  claim 7 , further comprises: penetrating the channel ( 22 ) of the integrated cotton ( 21 ) with the glass fiber tube as the integrated cotton ( 21 ) is stuffed into the housing, so as to maintaining the shape of the channel ( 22 ). 
     
     
         9 . The fixing and using method of the atomization assembly according to  claim 7 or claim 8 , wherein the glass fiber tube is arranged to partially penetrate the integrated cotton ( 21 ). 
     
     
         10 . The fixing and using method of the atomization assembly according to  claim 7 , wherein a slit ( 23 ) is provided on one side of the integrated cotton ( 21 ) and extends to the channel ( 22 ).