Core wire processing system

Abstract

A core wire processing system includes a frame and an electrochemical corrosion section arranged on the frame, wherein the electrochemical corrosion section comprises a core wire corrosion device and the electrochemical corrosion section comprises an electrolytic tank, a cathode, and anodes; the cathode is connected to a negative pole of a DC power supply, and the anodes is connected to a positive pole of the DC power supply; an outer contour of the cathode is designed according to a design size of a core wire, and the anodes comprises a plurality of core wires; electrodes are placed in the electrolytic tank, with the cathode located above the anodes, and are not in direct contact each other; and inside the electrolytic tank is filled electrolyte.

1 . A core wire processing system, comprising a frame and an electrochemical corrosion section arranged on the frame, wherein the electrochemical corrosion section comprises a core wire corrosion device and the electrochemical corrosion section comprises an electrolytic tank, a cathode, and anodes;
 inside the electrolytic tank is provided a solution cavity, inside the solution cavity contains an electrolyte, a plurality of core wire passage holes are symmetrically provided on tank walls on opposite sides of the electrolytic tank, and the plurality of core wire passage holes are located below a liquid level of the electrolyte;   at least one side of the electrolytic cell is provided with one of the anodes, inside the anodes are provided a plurality of core wire passages, and the plurality of core wire passages and the plurality of core wire passage holes are arranged in one-to one correspondence and are arranged concentrically with center lines; and   the cathode is disposed in the electrolytic tank, bottom end portions of the cathode are immersed below the liquid level of the electrolyte, and the cathode and the anodes have opposite polarities.   
     
     
         2 . The core wire processing system according to  claim 1 , wherein the electrolytic corrosion section further comprises a core wire cleaning unit, the core wire cleaning unit comprises core wire cleaning devices, and the core wire cleaning devices are located at a rear side of the core wire corrosion device;
 the core wire cleaning devices comprise ultrasonic cleaning machines and liquid collecting tanks, the ultrasonic cleaning machines are located in the liquid collecting tanks, and bottom end portions of the liquid collecting tanks are provided with drain ports; and   the ultrasonic cleaning machines comprises ultrasonic generators and cleaning tanks, inside the cleaning tanks contain water liquid, bottom portions of the cleaning tanks are provided with liquid inlets, and top end portions of the tank walls on opposite sides of the cleaning tanks are provided with a plurality of overflow openings distributed at intervals.   
     
     
         3 . The core wire processing system according to  claim 2 , wherein the core wire cleaning unit further comprises core wire blow-drying devices, the core wire blow-drying devices comprise liquid receiving tanks and blower pipes, the liquid receiving tanks are located at a rear side of the core wire cleaning devices, and top end portions of tank walls on opposite sides of the liquid receiving tanks are provided with a plurality of gaps distributed at intervals; and
 the blower pipes are arranged above the liquid receiving tanks, and bottom end portions of the blower pipes are provided with a plurality of air holes distributed at intervals along a length direction of the blower pipes.   
     
     
         4 . The core wire processing system according to  claim 1  further comprises a fixed bending processing section provided on the frame, wherein the fixed bending processing section is located at a rear side of the electrolytic corrosion section and comprises a core wire fixed bending device, the core wire fixed bending device comprise a fixed bending bracket, fixed bending shafts, a servo motor and a heating device, the fixed bending bracket comprises two symmetrically arranged support plates, and bearings are provided on the support plates;
 a quantity of the fixed bending shafts is two, and two end portions of the fixed bending shafts are respectively connected to two of the bearings on the support plates, and the servo motor is connected to one of the fixed bending shafts; and 
 the heating device is arranged on one side of the fixed bending shafts, and a side of the heating device close to the fixed bending shafts comprises a heating curved surface. 
 
     
     
         5 . The core wire processing system according to  claim 4 , wherein the fixed bending processing section further comprises a core wire clamping device, the core wire clamping device is arranged at a rear side of the core wire bending device, the core wire clamping device comprises a bottom frame, a downward pressure cylinder, a lower clamping plate and an upper clamping plate, the downward pressure cylinder is arranged above the bottom frame, the lower clamping plate is arranged on a top end portion of the bottom frame, and the upper clamping plate is connected to a bottom end portion of the downward pressure down cylinder. 
     
     
         6 . The core wire processing system according to  claim 4 , wherein the frame is further provided with a traction device, wherein the traction device comprises a traction frame, a traction assembly and a pressure roller assembly, the traction frame comprises a base plate and two vertical plates, the base plate is connected to the frame, and the two vertical plates are connected to opposite sides of top end portions of the base plate, the traction assembly is fixedly connected between the two vertical plates, the pressure roller assembly is located on an upper side of the traction assembly, and the traction assembly is connected between the two vertical plates so as to be movable up and down. 
     
     
         7 . The core wire processing system according to  claim 6 , wherein the two vertical plates are provided with height adjustment assemblies, and the height adjustment assemblies comprise height adjustment plates, slide rails, slide blocks, connecting plates, screw rods and hand wheels;
 the height adjustment plates are fixed on top end portions of the vertical plates, and the height adjustment plates are provided with screw holes;   the slide rails are vertically connected to the vertical plates, the slide blocks are installed on the slide rails, and the pressure roller assembly is connected to the slide blocks;   the connecting plates are connected to the slide blocks, on the connecting plates are provided bearings;   the screw rods are cooperatively connected to the screw holes of the height adjustment plates, lower end portions of the screw rods are connected to the bearings on the connecting plates, and upper end portions of the screw rods are provided with the hand wheels.   
     
     
         8 . The core wire processing system according to  claim 6 , wherein the traction assembly comprises stepping wheel mounting plates, stepping wheels, stepping belts and a traction motor;
 two stepping wheel mounting plates are arranged, and the two stepping wheel mounting plates are respectively connected to the two vertical plates; and   two stepping wheels are arranged, the two stepping wheels are arranged at horizontal intervals, and the two stepping wheels are rotationally connected between the two stepping wheel mounting plates, and the stepping belts are sleeved on the two stepping wheels.   
     
     
         9 . The core wire processing system according to  claim 7 , wherein the pressure roller assembly comprises pressure roller mounting plates and rubberized pressure rollers;
 two pressure roller mounting plates are arranged, and the two pressure roller mounting plates are connected to the slide blocks on the two vertical plates; and   two rubberized pressure rollers are arranged, the two rubberized pressure rollers are arranged at horizontal intervals, and the two rubberized pressure rollers are rotationally connected between the two pressure roller mounting plates.   
     
     
         10 . The core wire processing system according to  claim 1  further comprises an unwinding device and a rewinding device, wherein the unwinding device and the rewinding device are respectively provided at a front end portion of the frame and a rear end portion of the frame;
 the unwinding device comprises an unwinding frame and unwinding assemblies and the unwinding assemblies are arranged on the unwinding frame; the unwinding assemblies comprise unwinding supports, unwinding wheels, unwinding reels, and unwinding dampers; 
 the unwinding supports are installed on the unwinding frames, the unwinding damper is installed on the unwinding supports, and the unwinding wheels are connected to the unwinding dampers through the unwinding reels; and 
 the rewinding device comprises a rewinding frame and rewinding assemblies, and the rewinding assemblies are arranged on the rewinding frame; the rewinding assemblies comprise rewinding supports, rewinding wheels, rewinding reels, a rewinding motor and rewinding dampers; the rewinding supports are installed on the rewinding frame, the rewinding dampers are installed on the rewinding supports, the rewinding wheels are connected to the rewinding dampers through the rewinding reels, and the winding reels are connected with the winding motor.