US2026035811A1PendingUtilityA1

Electrochemical cell for carbon dioxide conversion with improved carbon dioxide conversion efficiency

Assignee: HYUNDAI MOTOR CO LTDPriority: Aug 5, 2024Filed: Dec 16, 2024Published: Feb 5, 2026
Est. expiryAug 5, 2044(~18 yrs left)· nominal 20-yr term from priority
C25B 13/08C25B 11/089C25B 11/065C25B 11/037C25B 11/031C25B 3/07C25B 3/03C25B 1/23C25B 3/26H01M 8/1041H01M 4/9083H01M 4/9075H01M 4/9041H01M 4/86H01M 8/1007C25B 15/08C25B 11/081C25B 11/075C08J 5/2218C25B 9/23C25B 3/25
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Claims

Abstract

Disclosed is an electrochemical cell for carbon dioxide conversion with improved carbon dioxide conversion efficiency that changes the type of fuel injected into an anode, the composition of a separator, the type of a cathode catalyst, etc., to improve the carbon dioxide conversion efficiency and reduce the driving voltage of the electrochemical cell.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . An electrochemical cell for carbon dioxide conversion comprising:
 an anode comprising an anode catalyst;   a cathode comprising a cathode catalyst; and   a separator interposed between the anode and the cathode and comprising a buffer solution and a cation exchange material,   wherein hydrogen (H 2 ) is supplied to the anode so that an oxidation reaction of the hydrogen occurs at the anode; and   carbon dioxide (CO 2 ) is supplied to the cathode so that a reduction reaction of the carbon dioxide occurs at the cathode.   
     
     
         2 . The electrochemical cell of  claim 1 , further comprising at least one of:
 an anode porous transport layer located on an outer surface of the anode; and   a cathode porous transport layer located on an outer surface of the cathode.   
     
     
         3 . The electrochemical cell of  claim 1 , wherein the buffer solution comprises phosphoric acid (H 3 PO 4 ). 
     
     
         4 . The electrochemical cell of  claim 1 , wherein the buffer solution has a pKa range of 2≤pKa≤5.5. 
     
     
         5 . The electrochemical cell of  claim 1 , wherein the cation exchange material comprises at least one of polybenzimidazole (PBI) and an ion-pair forming material. 
     
     
         6 . The electrochemical cell of  claim 5 , wherein the ion-pair forming material comprises at least one selected from the group consisting of quaternary ammonium coordinated polyphenylene, polynorbornene, polycarbazole, poly(aryl piperidinium)-based on terphenyl (PAP-TP), imidazolium-functionalized poly(pentafluorostyrene), and combinations thereof. 
     
     
         7 . The electrochemical cell of  claim 1 , wherein the separator comprises the buffer solution at a doping level 3 to 15. 
     
     
         8 . The electrochemical cell of  claim 1 , wherein the cathode catalyst comprises a catalyst metal supported on a support. 
     
     
         9 . The electrochemical cell of  claim 8 , wherein the catalyst metal comprises at least one of a single-atom catalyst and a nanoparticle catalyst. 
     
     
         10 . The electrochemical cell of  claim 9 , wherein the single-atom catalyst comprises at least one selected from the group consisting of nickel (Ni), iron (Fe), cobalt (Co), and combinations thereof. 
     
     
         11 . The electrochemical cell of  claim 9 , wherein the nanoparticle catalyst comprises gold (Au). 
     
     
         12 . The electrochemical cell of  claim 8 , wherein:
 the support comprises a carbon-based support; and   the carbon-based support comprises at least one selected from the group consisting of carbon black, carbon nanotubes, graphite, graphene and combinations thereof.   
     
     
         13 . The electrochemical cell of  claim 8 , wherein the support comprises a nitrogen-doped support. 
     
     
         14 . The electrochemical cell of  claim 1 , wherein the cathode comprises a binder configured to adjust cation conductivity of the cathode. 
     
     
         15 . The electrochemical cell of  claim 14 , wherein the binder comprises at leaset one selected from the group consisting of poly(2,3,5,6-tetrafluorostyrene-4-phosphonic acid) (PWN), perfluorinated ionomers, polyvinylpyrrolidone (PVP), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polybenzimidazole (PBI), polystyrene tetramethyl imidazolium chloride and combinations thereof. 
     
     
         16 . The electrochemical cell of  claim 14 , wherein a weight ratio of a support to the binder in the cathode catalyst is 1:0.4 to 1:1.6. 
     
     
         17 . The electrochemical cell of  claim 1 , further comprising a barrier layer interposed between the separator and the cathode to adjust a rate of a hydrogen evolution reaction (HER). 
     
     
         18 . The electrochemical cell of  claim 17 , wherein the barrier layer comprises at least one selected from the group consisting of silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), polyvinylpyrrolidone (PVP) and combinations thereof. 
     
     
         19 . The electrochemical cell of  claim 1 , wherein a single product is produced at the cathode, and the single product comprises at least one selected from the group consisting of carbon monoxide (CO), formic acid (HCOOH), ethylene (C 2 H 4 ), propylene (C 3 H 6 ), and alcohol. 
     
     
         20 . The electrochemical cell of  claim 1 , wherein the hydrogen supplied to the anode comprises humidified hydrogen having a relative humidity of 4% or more.

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