US2026027616A1PendingUtilityA1

Mixed powder for powder metallurgy

Assignee: JFE STEEL CORPPriority: Sep 5, 2022Filed: Mar 27, 2023Published: Jan 29, 2026
Est. expirySep 5, 2042(~16.1 yrs left)· nominal 20-yr term from priority
B22F 2301/35B22F 1/103B22F 1/17C10M 169/04C10M 2201/043C10M 2201/041C10M 2201/053C10N 2030/06C10M 2215/08B22F 1/16B22F 1/102B22F 1/108B22F 2003/023B22F 3/02C22C 33/02B22F 1/09B22F 1/107B22F 1/105
57
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Claims

Abstract

Provided is a mixed powder for powder metallurgy that uses a fatty acid amide, which is a clean lubricant, and achieves excellent green compact ejectability and compressibility not only at room temperature but also after the die temperature has increased. A mixed powder for powder metallurgy comprises: an iron-based powder; and a fatty acid amide as a lubricant, wherein the fatty acid amide includes a saturated fatty acid bisamide, a saturated fatty acid monoamide, and an unsaturated fatty acid amide, the unsaturated fatty acid amide includes one or both of an unsaturated fatty acid bisamide and an unsaturated fatty acid monoamide, and the predetermined Formulas are satisfied.

Claims

exact text as granted — not AI-modified
1 . A mixed powder for powder metallurgy, comprising:
 an iron-based powder; and   a fatty acid amide as a lubricant,   wherein the fatty acid amide includes a saturated fatty acid bisamide, a saturated fatty acid monoamide, and an unsaturated fatty acid amide,   the unsaturated fatty acid amide includes one or both of an unsaturated fatty acid bisamide and an unsaturated fatty acid monoamide, and   the following Formulas (1) to (3) are satisfied:   
       
         
           
             
               
                 
                   
                     0 
                     < 
                     
                       
                         ( 
                         
                           b 
                           ⁢ 
                           1 
                         
                         ) 
                       
                       + 
                       
                         ( 
                         
                           b 
                           ⁢ 
                           2 
                         
                         ) 
                       
                       + 
                       
                         ( 
                         
                           b 
                           ⁢ 
                           3 
                         
                         ) 
                       
                       + 
                       
                         ( 
                         
                           b 
                           ⁢ 
                           4 
                         
                         ) 
                       
                     
                     ≤ 
                     
                       2 
                       . 
                       0 
                     
                   
                 
                 
                   
                     Formula 
                     ⁢ 
                         
                     
                       ( 
                       1 
                       ) 
                     
                   
                 
               
             
           
         
         
           
             
               
                 
                   
                     0 
                     < 
                     
                       
                         ( 
                         
                           b 
                           ⁢ 
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                         ) 
                       
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                         ( 
                         
                           b 
                           ⁢ 
                           2 
                         
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                     < 
                     0.45 
                   
                 
                 
                   
                     Formula 
                     ⁢ 
                         
                     
                       ( 
                       2 
                       ) 
                     
                   
                 
               
             
           
         
         
           
             
               
                 
                   
                     0 
                     < 
                     
                       
                         [ 
                         
                           
                             ( 
                             
                               b 
                               ⁢ 
                               3 
                             
                             ) 
                           
                           + 
                           
                             ( 
                             
                               b 
                               ⁢ 
                               4 
                             
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                         ] 
                       
                       ⁢ 
                       
                         / 
                         [ 
                         
                           
                             ( 
                             
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                               1 
                             
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                               2 
                             
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                           + 
                           
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                               3 
                             
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                     ≤ 
                     
                       
                         0 
                         . 
                         3 
                       
                       ⁢ 
                       5 
                     
                   
                 
                 
                   
                     Formula 
                     ⁢ 
                         
                     
                       ( 
                       3 
                       ) 
                     
                   
                 
               
             
           
         
         where b1, b2, b3, and b4 respectively denote addition amounts of the saturated fatty acid bisamide, the saturated fatty acid monoamide, the unsaturated fatty acid bisamide, and the unsaturated fatty acid monoamide in parts by mass relative to 100 parts by mass of the iron-based powder. 
       
     
     
         2 . The mixed powder for powder metallurgy according to  claim 1 , wherein the fatty acid amide has a long-chain alkyl group or alkenyl group having a carbon number of 11 or more and 21 or less. 
     
     
         3 . The mixed powder for powder metallurgy according to  claim 1 , wherein the fatty acid amide is a derivative of lauric acid, palmitic acid, stearic acid, behenic acid, oleic acid, or erucic acid. 
     
     
         4 . The mixed powder for powder metallurgy according to  claim 1 , further comprising at least one of carbon black, metal oxide fine particles, and metal soap as a fluidity improver. 
     
     
         5 . The mixed powder for powder metallurgy according to  claim 1 , further comprising one or both of an alloying powder and a machinability improver. 
     
     
         6 . The mixed powder for powder metallurgy according to  claim 5 , wherein one or both of the alloying powder and the machinability improver adhere to a particle surface of the iron-based powder via the fatty acid amide.

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