Methods and components for a wall-mountable game system

Abstract

A method for forming non-woven acoustic panels comprises: obtaining a first non-woven acoustic panel and a second non-woven acoustic panel formed from synthetic fiber felt; cutting the first non-woven acoustic panel and removing a first region from the first non-woven acoustic panel, thereby forming a first cut surface that defines a first opening in the first non-woven acoustic panel; cutting the second non-woven acoustic panel and removing a second region from the second non-woven acoustic panel, thereby forming a second cut surface that defines a second opening in the second non-woven acoustic panel; and forming a first finished non-woven acoustic panel by inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel, wherein inter-fiber mechanical interlocking facilitates retention of the second region removed from the second non-woven acoustic panel within the first opening of the first non-woven acoustic panel.

1 . A method for forming one or more non-woven acoustic panels, comprising:
 obtaining a first non-woven acoustic panel, the first non-woven acoustic panel being formed from synthetic fiber felt;   cutting the first non-woven acoustic panel and removing a first region from the first non-woven acoustic panel, thereby forming a first cut surface on the first non-woven acoustic panel that defines a first opening in the first non-woven acoustic panel;   obtaining a second non-woven acoustic panel, the second non-woven acoustic panel being formed from synthetic fiber felt,   cutting the second non-woven acoustic panel and removing a second region from the second non-woven acoustic panel, thereby forming a second cut surface on the second non-woven acoustic panel that defines a second opening in the second non-woven acoustic panel; and   forming a first finished non-woven acoustic panel by inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel, wherein mechanical interlocking between (i) fibers of the first cut surface of the first non-woven acoustic panel and (ii) fibers of second region removed from the second non-woven acoustic panel facilitates retention of the second region removed from the second non-woven acoustic panel within the first opening of the first non-woven acoustic panel.   
     
     
         2 . The method for forming one or more non-woven acoustic panels of  claim 1 , further comprising: forming a second finished non-woven acoustic panel by inserting the first region from the first non-woven acoustic panel into the second opening of the second non-woven acoustic panel, where in mechanical interlocking between (i) fibers of the second cut surface of the second non-woven acoustic panel and (ii) fibers of the first region removed from the first non-woven acoustic panel facilitates retention of the first region removed from the first non-woven acoustic panel within the second opening of the second non-woven acoustic panel. 
     
     
         3 . The method for forming one or more non-woven acoustic panels of  claim 1 , wherein the first non-woven acoustic panel and the second non-woven acoustic panel differ in thickness such that, after inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel, a first face of the first non-woven acoustic panel is offset from a second face of the second region of the second non-woven acoustic panel. 
     
     
         4 . The method for forming one or more non-woven acoustic panels of  claim 1 , wherein inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel comprises partially inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel such that a first face of the first non-woven acoustic panel is offset from a second face of the second non-woven acoustic panel. 
     
     
         5 . The method for forming one or more non-woven acoustic panels of  claim 4 , wherein, after partially inserting the second region from the second non-woven acoustic panel into the first opening of the first non-woven acoustic panel, a third face, opposite the first face, of the first non-woven acoustic panel is offset from a fourth face, opposite the second face, of the second non-woven acoustic panel. 
     
     
         6 . The method for forming one or more non-woven acoustic panels of  claim 4 , wherein an adhesive agent is applied to the second region of the second non-woven acoustic panel and the first cut surface of the first non-woven acoustic panel. 
     
     
         7 . The method for forming one or more non-woven acoustic panels of  claim 1 , wherein the first finished non-woven acoustic panel omits additional retention features for facilitating retention of the second region removed from the second non-woven acoustic panel within the first opening of the first non-woven acoustic panel. 
     
     
         8 . A non-woven acoustic panel system, comprising:
 a first non-woven acoustic panel, the first non-woven acoustic panel being formed from synthetic fiber felt, the first non-woven acoustic panel comprising:
 a first cut surface defining a first opening; and 
 a second region removed from a second non-woven acoustic panel inserted into the first opening, wherein mechanical interlocking between (i) fibers of the first cut surface and (ii) fibers of the second region removed from the second non-woven acoustic panel facilitates retention of the second region within the first opening; and 
   the second non-woven acoustic panel, the second non-woven acoustic panel being formed from synthetic fiber felt, the second non-woven acoustic panel comprising:
 a second cut surface defining a second opening; and 
 a first region removed from the first non-woven acoustic panel via cutting of the first non-woven acoustic panel to form the first cut surface, the first region being inserted into the second opening of the second non-woven acoustic panel, wherein mechanical interlocking between (i) fibers of the second cut surface and (ii) fibers of the first region removed from the first non-woven acoustic panel facilitates retention of the first region within the second opening. 
   
     
     
         9 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and the second non-woven acoustic panel differ in thickness such that a first face of the first non-woven acoustic panel is offset from a second face of the second region of the second non-woven acoustic panel. 
     
     
         10 . The non-woven acoustic panel system of  claim 8 , wherein the second region from the second non-woven acoustic panel is partially inserted into the first opening of the first non-woven acoustic panel such that a first face of the first non-woven acoustic panel is offset from a second face of the second non-woven acoustic panel. 
     
     
         11 . The non-woven acoustic panel system of  claim 10 , wherein a third face, opposite the first face, of the first non-woven acoustic panel is offset from a fourth face, opposite the second face, of the second non-woven acoustic panel. 
     
     
         12 . The non-woven acoustic panel system of  claim 8 , further comprising one or more adhesive patches configured to secure the first non-woven acoustic panel and/or the second non-woven acoustic panel to an at least partially vertical structure. 
     
     
         13 . The non-woven acoustic panel system of  claim 8 , where in the first non-woven acoustic panel and the second non-woven acoustic panel comprise different colors. 
     
     
         14 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and/or the second non-woven acoustic panel comprise a sound absorption average (SAA) within a range of about 0.2 to about 0.5. 
     
     
         15 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and/or the second non-woven acoustic panel comprise a noise reduction coefficient (NRC) within a range of about 0.2 to about 0.5. 
     
     
         16 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and/or the second non-woven acoustic panel comprise a flame spread index (FSI) withing a range of about 0 to about 25. 
     
     
         17 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and/or the second non-woven acoustic panel comprise a smoke-developed index (SDI) within a range of about 0 to about 450. 
     
     
         18 . The non-woven acoustic panel system of  claim 8 , wherein the first non-woven acoustic panel and/or the second non-woven acoustic panel is formed from polyethene terephthalate (PET) fibers, acrylic fiber, polyamide fiber or polyester fiber. 
     
     
         19 . A non-woven acoustic panel system, comprising:
 a plurality of non-woven acoustic panels, each of the plurality of non-woven acoustic panels being formed from synthetic fiber felt, wherein:
 a first non-woven acoustic panel of the plurality of non-woven acoustic panels comprises a first cut surface defining a first opening, 
 a second cut region removed from a second non-woven acoustic panel of the plurality of non-woven acoustic panels is positioned within the first opening of the first non-woven acoustic panel such that mechanical interlocking between (i) fibers of the first cut surface of the first non-woven acoustic panel and (ii) fibers of second cut region removed from the second non-woven acoustic panel facilitates retention of the second cut region removed from the second non-woven acoustic panel within the first opening of the first non-woven acoustic panel, and 
 a first cut region removed from the first non-woven acoustic panel to form the first opening is positioned within an other opening defined by an other cut surface of an other non-woven acoustic panel of the plurality of non-woven acoustic panels such that mechanical interlocking between (i) fibers of the other cut surface of the other non-woven acoustic panel and (ii) fibers of first cut region removed from the first non-woven acoustic panel facilitates retention of the first cut region removed from the first non-woven acoustic panel within the other opening of the other non-woven acoustic panel. 
   
     
     
         20 . The non-woven acoustic panel system of  claim 19 , wherein the other non-woven acoustic panel comprises the second non-woven acoustic panel.