US2025352871A1PendingUtilityA1

Forged multi-component putter

Assignee: KARSTEN MFG CORPPriority: May 17, 2024Filed: May 19, 2025Published: Nov 20, 2025
Est. expiryMay 17, 2044(~17.8 yrs left)· nominal 20-yr term from priority
A63B 53/0408B21K 17/00A63B 53/0433A63B 53/0441A63B 2209/00A63B 53/0487A63B 53/0416A63B 53/0437
66
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Claims

Abstract

Multi-component putters have forged, low-density crown components and more dense sole components. The two components comprise complementary geometries that allow for adhering the two components to create a putter head. The crown component and sole component are created to have a split plane and split plane angle, which allows for the sole component to be mostly or entirely hidden by the crown component when viewed at address.

Claims

exact text as granted — not AI-modified
1 . A putter-type golf club head, comprising:
 a sole component formed of a sole component material having a sole component material density, the sole component including:
 a sole bottom surface defining at least a portion of a sole of the putter-type golf club head; 
 a sole top surface; 
 a sole projection from a top plan view, the sole projection having a sole projection border that defined a sole projection area; and 
   a crown component formed of a crown component material different from the sole component material and having a crown component material density less than the sole component material density, the crown component including:
 a crown bottom surface coupled to the sole top surface; 
 a crown top surface defining at least a portion of a crown of the putter-type golf club head; 
 a crown projection from the top plan view, the crown projection having a crown projection border that defines a crown projection area; 
   wherein:
 the crown projection area encompasses at least 95% of the sole projection area, such that no more than 5% of the sole component is visible from the top plan view; 
 the crown component material comprises a crown component forged material including at least 98% aluminum; and 
 the sole component comprises at least 70% of a total weight of the putter-type golf club head. 
   
     
     
         2 . The putter-type golf club head of  claim 1 , wherein the crown component further comprises an anodized layer forming the crown top surface. 
     
     
         3 . The putter-type golf club head of  claim 2 , wherein the anodized layer comprises a first color. 
     
     
         4 . The putter-type golf club head of  claim 3 , wherein the anodized layer further comprises a second color different than the first color. 
     
     
         5 . The putter-type golf club head of  claim 4 , wherein the second color forms a second color pattern arranged as an alignment feature. 
     
     
         6 . The putter-type golf club head of  claim 1 , wherein the crown component forged material has a porosity of less than 2.9%. 
     
     
         7 . The putter-type golf club head of  claim 1 , further comprising:
 a putter head height extending from a ground plane to a top point of a top rail in a direction perpendicular to the ground plane;   a putter head maximum perimeter associated with a maximum projected perimeter area from the top plan view; and   a split plane parallel to the ground plane and coincident with the putter head maximum perimeter, wherein the split plane is at least 60% of the putter head height above the ground plane.   
     
     
         8 . The putter-type golf club head of  claim 7 , wherein the sole component and the crown component define an overall putter side surface that includes:
 a side surface lower region below the split plane and extending inwardly from the putter head maximum perimeter at a lower region draft angle; and   a side surface upper region above the split plane and extending inwardly from the putter head maximum perimeter at an upper region draft angle.   
     
     
         9 . The putter-type golf club head of  claim 8 , wherein each of the lower region draft angle and the upper region draft angle is 7 degrees. 
     
     
         10 . The putter-type golf club head of  claim 1 , wherein the crown component and the sole component comprise at least one aperture. 
     
     
         11 . A putter-type golf club head comprising:
 a body comprising;
 a strike face; 
 a sole component made of a first material contributing at least 85% of a total body weight;
 the sole component further comprising:
 a sole extending rearward from a bottom of the strike face and having a sole lower surface and a sole top surface; 
 a top rail extending rearward from a top of the strike face and including a lip projecting over the sole top surface; 
 a rear wall joining the sole top surface to the lip of the top rail and defining a rear wall cavity open to a rear of the club; and 
 
 
   a crown component made of a second material, coupled to the sole component, the crown component comprising;
 a crown component front wall disposed in the rear wall cavity of the body; 
 a crown component rear extension overlaying the sole top surface of the body; 
 wherein the lip of the top rail extends over an entirety of the crown component front wall; 
 wherein the first material is denser than the second material; and 
 wherein the second material is at least 98% pure aluminum. 
   
     
     
         12 . The putter-type golf club head of  claim 11 , wherein the lip defines a lip rear edge located rearward of the crown component front wall and extends from a top end of the body to a heel end of the body. 
     
     
         13 . The putter-type golf club head of  claim 12 , wherein the lip rear edge is linear. 
     
     
         14 . The putter-type golf club head of  claim 11 , wherein the sole comprises a sole recess. 
     
     
         15 . The putter-type golf club head of  claim 14 , wherein the sole recess is configured to receive a sole badge. 
     
     
         16 . The putter-type golf club head of  claim 11 , wherein the crown component further comprises an anodized layer forming a crown top surface. 
     
     
         17 . The putter-type golf club head of  claim 16 , wherein the anodized layer comprises a first color. 
     
     
         18 . The putter-type golf club head of  claim 17 , wherein the anodized layer further comprises a second color different than the first color. 
     
     
         19 . The putter-type golf club head of  claim 11 , wherein the second material forming the crown has a porosity of less than 2.9%. 
     
     
         20 . The putter-type golf club head of  claim 11 , wherein the strike face comprises a strike face insert.

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