US2025340971A1PendingUtilityA1

Low cost high performant tool steels

Assignee: ROVALMA SAPriority: Feb 8, 2019Filed: May 13, 2025Published: Nov 6, 2025
Est. expiryFeb 8, 2039(~12.5 yrs left)· nominal 20-yr term from priority
C22C 38/54C22C 38/50C22C 38/46C22C 38/44C22C 38/06C22C 38/02C22C 38/001C21D 2211/008C21D 2211/004C22C 38/38C22C 38/34C22C 38/32C22C 38/28C22C 38/58C22C 38/22
70
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Claims

Abstract

The present invention relates to very high performant tool steels which can be produced at low cost. The high performance is achieved through an exceptional combination of thermo-mechanical properties attained trough novel alloying and microstructural guidelines. Several of the tool steels of the present invention can be obtained in large cross-section without significant deterioration of the most relevant properties.

Claims

exact text as granted — not AI-modified
1 . A steel, in particular a tool steel, having the following composition, all percentages being in % wt, 
       
         
           
                 
                 
                 
                 
               
                     
                 
                   % C eq  =  
                   % C =  
                   % N = 
                   % B =  
                 
                   0.15 - 1.49 
                   0.15 - 1.49 
                   0 - 0.49 
                   0 - 0.49 
                 
                   % Cr = 0 - 14 
                   % Ni = 0 - 4.9 
                   % Si = 0 - 1.9 
                   % Mn = 0 - 2.8 
                 
                   % Al = 0 - 0.9 
                   % Mo = 0 - 5.9 
                   % W = 0 - 4.9 
                   % Ti = 0 - 4.9 
                 
                   % Ta = 0 - 0.4 
                   % Zr = 0 - 0.9 
                   % Hf = 0 - 0.3 
                   % V = 0 - 3.9 
                 
                   % Nb =  
                   % Cu =  
                   % Co =  
                   % Mo eq  =  
                 
                   0 - 1.4 
                   0 - 1.9 
                   0 - 2.9 
                   0.26 - 5.9 
                 
                   % La = 0 - 0.3 
                   % Ce = 0 - 0.3 
                   % Nd = 0 - 0.3 
                   % Gd = 0 - 0.3 
                 
                   % Sm = 0 - 0.3 
                   % Y = 0 - 0.3 
                   % Pr = 0 - 0.3 
                   % Sc = 0 - 0.2 
                 
                   % Pm = 0 - 0.3 
                   % Eu = 0 - 0.3 
                   % Tb = 0 - 0.3 
                   % Dy = 0 - 0.3 
                 
                   % Ho = 0 - 0.3 
                   % Er = 0 - 0.3 
                   % Tm = 0 - 0.3 
                   % Yb = 0 - 0.3 
                 
                   % Lu = 0 - 0.3 
                   % Cs = 0 - 0.3 
                 
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         the rest consisting of iron and trace elements, wherein 
       
       
         
           
             
               
                 
                   % 
                   ⁢ 
                      
                   Ceq 
                 
                 = 
                 
                   
                     % 
                     ⁢ 
                        
                     C 
                   
                   + 
                   
                     
                       0.86 
                       * 
                     
                     % 
                     ⁢ 
                        
                     N 
                   
                   + 
                   
                     
                       1.2 
                       * 
                     
                     % 
                     ⁢ 
                        
                     B 
                   
                 
               
               , 
             
           
         
         
           
             and 
           
         
         
           
             
               
                 
                   % 
                   ⁢ 
                      
                   
                     Mo 
                     
                         
                       eq 
                     
                   
                 
                 = 
                 
                   
                     % 
                     ⁢ 
                        
                     Mo 
                   
                   + 
                   
                     
                       1 
                       / 
                       
                         2 
                         * 
                       
                     
                     ⁢ 
                     % 
                     ⁢ 
                        
                     W 
                   
                 
               
               , 
             
           
         
         With the proviso that: 
         When % Ceq=0.15-0.55, then % Ni+% Mn=0.3-1.9; and 
         When % Ceq=0.15-0.55, then % Cr≤1.9; and 
         When % Ceq=0.15-0.55, then % MO eq ≥0.6; and 
         When % Ceq=0.15-0.55, then the steel presents a microstructure which is characterized by a thermal diffusivity at room temperature of at least 9.6 mm 2 /s; and 
         When % Ceq=0.55-1.49, not including the lower limit, then % Ti≥0.12; and 
         When % Ceq=0.55-1.49, not including the lower limit, then % Cr≥2.1; and 
         When % Ceq=0.55-1.49, not including the lower limit, then % Mn+% Si=0.04-3.9. 
       
     
     
         2 . The steel according to  claim 1 , in particular a hot work and/or plastic injection moulding tool steel, having the following composition, all percentages being in % wt, 
       
         
           
                 
                 
                 
                 
               
                     
                 
                   % C eq  =  
                   % C =  
                   % N =  
                   % B =  
                 
                   0.15 - 0.55 
                   0.15 - 0.55 
                   0 - 0.3 
                   0 - 0.2 
                 
                   % Cr = 0 - 1.9 
                   % Ni = 0 - 1.4 
                   % Si = 0 - 0.49 
                   % Mn = 0 - 1.4  
                 
                   % Al = 0 - 0.5 
                   % Mo = 0 - 2.9 
                   % W = 0 - 2.9 
                   % Ti = 0 - 0.9 
                 
                   % Ta = 0 - 0.3 
                   % Zr = 0 - 0.9 
                   % Hf = 0 - 0.3 
                   % V = 0 - 0.4 
                 
                   % Nb = 0 - 0.3 
                   % Cu = 0 - 1.9  
                   % Co = 0 - 2  
                   % Mo eq  = 0.6 - 2.9 
                 
                   % La = 0 - 0.3  
                   % Ce = 0 - 0.3 
                   % Nd = 0 - 0.3 
                   % Gd = 0 - 0.3 
                 
                   % Sm = 0 - 0.3 
                   % Y = 0 - 0.3 
                   % Pr = 0 - 0.3 
                   % Sc = 0 - 0.2 
                 
                   % Cs = 0 - 0.3  
                   % Eu = 0 - 0.3 
                 
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         the rest consisting of iron and trace elements, wherein 
       
       
         
           
             
               
                 
                   % 
                   ⁢ 
                      
                   Ceq 
                 
                 = 
                 
                   
                     % 
                     ⁢ 
                        
                     C 
                   
                   + 
                   
                     
                       0.86 
                       * 
                     
                     % 
                     ⁢ 
                        
                     N 
                   
                   + 
                   
                     
                       1.2 
                       * 
                     
                     % 
                     ⁢ 
                        
                     B 
                   
                 
               
               , 
             
           
         
         
           
             and 
           
         
         
           
             
               
                 
                   % 
                   ⁢ 
                      
                   
                     Mo 
                     
                         
                       eq 
                     
                   
                 
                 = 
                 
                   
                     % 
                     ⁢ 
                        
                     Mo 
                   
                   + 
                   
                     
                       1 
                       / 
                       
                         2 
                         * 
                       
                     
                     ⁢ 
                     % 
                     ⁢ 
                        
                     W 
                   
                 
               
               , 
             
           
         
          and 
         wherein 
       
       
         
           
             
               
                 
                   
                     % 
                     ⁢ 
                        
                     Ni 
                   
                   + 
                   
                     % 
                     ⁢ 
                        
                     Mn 
                   
                 
                 = 
                 
                   0.3 
                   - 
                   1.9 
                 
               
               , 
             
           
         
         wherein the steel presents a microstructure which is characterized by a thermal diffusivity at room temperature of at least 9.6 mm 2 /s, and wherein the microstructure comprises at least 76% bainite. 
       
     
     
         3 . The steel according to  claim 1 , wherein % B is higher than 11 ppm by weight. 
     
     
         4 . The steel according to  claim 1 , wherein % B is higher than 21 ppm by weight. 
     
     
         5 . The steel according to  claim 1 , wherein % B is lower than 0.035% by weight. 
     
     
         6 . The steel according to  claim 1 , wherein (% Moeq)/(% Mn+% Ni)=0.7-10% by weight. 
     
     
         7 . The steel according to  claim 1 , wherein % V is 0.002% by weight or higher. 
     
     
         8 . The steel according to  claim 1 , wherein % V is 1.4% by weight or less. 
     
     
         9 . The steel according to  claim 1 , wherein the sum of all trace elements is less than 1.4% by weight. 
     
     
         10 . The steel according to  claim 1 , wherein the steel presents a microstructure which is characterized by a thermal diffusivity at room temperature of at least 13 mm 2 /s. 
     
     
         11 . The steel according to  claim 2 , wherein % B is higher than 11 ppm by weight. 
     
     
         12 . The steel according to  claim 2 , wherein % B is higher than 21 ppm by weight. 
     
     
         13 . The steel according to  claim 2 , wherein % B is lower than 0.035% by weight. 
     
     
         14 . The steel according to  claim 2 , wherein % Si is 0.001% by weight or higher. 
     
     
         15 . The steel according to  claim 2 , wherein % Mn is 0.001% by weight or higher. 
     
     
         16 . The steel according to  claim 2 , wherein % Mn is less than 0.9% by weight. 
     
     
         17 . The steel according to  claim 2 , wherein (% Moeq)/(% Mn+% Ni)=0.7-10% by weight. 
     
     
         18 . The steel according to  claim 2 , wherein the sum of all trace elements is less than 1.4% by weight. 
     
     
         19 . The steel according to  claim 2 , wherein the microstructure of the steel comprises at least a 20% high temperature bainite. 
     
     
         20 . The steel according to  claim 2 , wherein the steel presents a microstructure which is characterized by a thermal diffusivity at room temperature of at least 13 mm 2 /s.

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