US2025305383A1PendingUtilityA1

Heaters to accelerate setting of expandable metal

Assignee: HALLIBURTON ENERGY SERVICES INCPriority: Jan 17, 2020Filed: Jun 10, 2025Published: Oct 2, 2025
Est. expiryJan 17, 2040(~13.5 yrs left)· nominal 20-yr term from priority
E21B 36/04E21B 34/06E21B 33/12E21B 33/1208E21B 36/00E21B 23/06
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Claims

Abstract

Provided is a method for setting a downhole tool, and a downhole localized heater. The method, in at least one aspect, includes positioning a downhole tool within a wellbore, the downhole tool including expandable metal configured to expand in response to hydrolysis, and positioning a downhole localized heater within the wellbore, the downhole localized heater being proximate the expandable metal. The method additionally includes subjecting the expandable metal to a wellbore fluid to expand the expandable metal into contact with one or more surfaces while activating the downhole localized heater to create a temperature spike and accelerate an expansion of the expandable metal.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A downhole localized heater, comprising:
 an enclosure;   a heating section located within the enclosure, the heating section including exothermic reactants contained therein; and   a control section located within the enclosure, the control section operable to allow reactant fluid to react with the exothermic reactants and create a temperature spike after a period of time.   
     
     
         2 . The downhole localized heater as recited in  claim 1 , wherein the enclosure includes a valve operable to move from a closed state to an open state to allow the reactant fluid to enter the enclosure and react with the exothermic reactants and create the temperature spike. 
     
     
         3 . The downhole localized heater as recited in  claim 1 , wherein a barrier within the enclosure separates the heating section from the control section. 
     
     
         4 . The downhole localized heater as recited in  claim 3 , further including a rupture tool located within the enclosure, the rupture tool configured to rupture the barrier after the period of time to allow the reactant fluid to react with the exothermic reactants. 
     
     
         5 . The downhole localized heater as recited in  claim 4 , wherein the reactant fluid is fully contained within the enclosure. 
     
     
         6 . The downhole localized heater as recited in  claim 4 , further including a fusible alloy located within the enclosure, the fusible alloy operable to regulate a temperature of the downhole localized heater through the heat of fusion.

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