US2025288062A1PendingUtilityA1

Front member and button product manufacturing device

Assignee: BROTHER IND LTDPriority: Nov 28, 2022Filed: May 28, 2025Published: Sep 18, 2025
Est. expiryNov 28, 2042(~16.3 yrs left)· nominal 20-yr term from priority
A44C 27/00A44B 9/16A44B 1/06
61
PatentIndex Score
0
Cited by
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References
0
Claims

Abstract

A front member configured to be included in a button member, the button member constituting a button product together with a printing medium, the front member includes: a plate-shaped front member body having one surface and the other surface; and a spacer protruding to the one surface of the front member body.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A front member configured to be included in a button member, the button member constituting a button product together with a printing medium, the front member comprising:
 a plate-shaped front member body having one surface and the other surface; and   a spacer protruding to the one surface of the front member body.   
     
     
         2 . The front member according to  claim 1 , wherein
 the front member body has a circular shape in a plan view,   a diameter of the one surface is 31 mm or more and 58 mm or less, and   a thickness of the spacer is 3.5 mm or more and 4.5 mm or less.   
     
     
         3 . The front member according to  claim 1 , wherein
 a compressive residual strain of the spacer measured in accordance with JIS K 6401 is 7.9% or less.   
     
     
         4 . The front member according to  claim 1 , wherein
 a pressure when a compressive strain of the spacer is 25% at the time of compressing the spacer in accordance with JIS K 6254 is 0.02 MPa or more and 0.05 MPa or less.   
     
     
         5 . A button product manufacturing device that manufactures a button product by connecting the front member according to  claim 1  and a back member, the device comprising:
 a die set including a lower die configured to support the front member and an upper die configured to separate the front member from the lower die; and 
 a front member feeder accommodating a plurality of the front members in a stacked state and configured to feed the front member to the lower die. 
 
     
     
         6 . The button product manufacturing device according to  claim 5 , wherein
 the front member feeder includes a front member slope configured to guide the front member toward the lower die.   
     
     
         7 . The button product manufacturing device according to  claim 6 , wherein
 the front member slope includes:   support portions provided on both sides in a direction intersecting a feed direction of the front member to the lower die; and   an escape groove located between one support portion and the other support portion of the support portions and lower than the support portions, and   the front member slope is configured to guide the front member toward the lower die so that the escape groove and the spacer do not come into contact with each other.   
     
     
         8 . The button product manufacturing device according to  claim 5 , wherein
 a dynamic friction coefficient between the lower die and the spacer is 0.3 or more and 0.5 or less.   
     
     
         9 . The button product manufacturing device according to  claim 5 , wherein
 the die set further includes a back member lower die to which the back member is configured to be fed, and   the die set is configured to connect the back member supported by the back member lower die and the front member held by the upper die and provided with the spacer.   
     
     
         10 . The front member according to  claim 1 , configured to be used in a button product manufacturing device, the button product manufacturing device manufactures a button product by connecting the front member and a back member, the button product manufacturing device includes: a die set including: a lower die configured to support the front member; and an upper die configured to separate the front member from the lower die, and a front member feeder accommodating a plurality of the front members in a stacked state and configured to feed the front member to the lower die, wherein
 the front member is configured to be accommodated in the front member feeder.   
     
     
         11 . The front member according to  claim 1 , configured to be used in a button product manufacturing device, the button product manufacturing device manufactures a button product by connecting the front member and a back member, the button product manufacturing device includes: a die set including: a lower die configured to support the front member; and an upper die configured to separate the front member from the lower die, and a front member feeder accommodating a plurality of the front members in a stacked state, configured to feed the front member to the lower die, and the front member feeder having a front member slope configured to guide the front member toward the lower die, wherein
 the front member is configured to be guided to the front member slope.   
     
     
         12 . The front member according to  claim 1 , configured to be used in a button product manufacturing device, the button product manufacturing device manufactures a button product by connecting the front member and a back member, the button product manufacturing device includes: a die set including: a lower die configured to support the front member; and an upper die configured to separate the front member from the lower die, and a front member feeder accommodating a plurality of the front members in a stacked state, configured to feed the front member to the lower die, and the front member feeder including support portions provided on both sides in a direction intersecting a feed direction of the front member to the lower die, and an escape groove located between one support portion and the other support portion of the support portions and lower than the support portions, the front member feeder being a front member slope that is configured to guide the front member toward the lower die, wherein
 the front member is configured to be guided toward the lower die so that the escape groove and the spacer do not come into contact with each other.   
     
     
         13 . The front member according to  claim 1 , configured to be used in a button product manufacturing device, the button product manufacturing device manufactures a button product by connecting the front member and a back member, the button product manufacturing device includes: a die set including: a lower die configured to support the front member; and an upper die configured to separate the front member from the lower die, and a front member feeder accommodating a plurality of the front members in a stacked state, configured to feed the front member to the lower die, and the front member feeder including a front member slope configured to guide the front member toward the lower die, wherein
 a dynamic friction coefficient between the lower die and the spacer is 0.3 or more and 0.5 or less.   
     
     
         14 . The front member according to  claim 1 , configured to be used in a button product manufacturing device, the button product manufacturing device manufactures a button product by connecting the front member and a back member, the button product manufacturing device includes: a die set including: a lower die configured to support the front member; an upper die configured to separate the front member from the lower die; and a back member lower die to which the back member is configured to be fed, and a front member feeder accommodating a plurality of the front members in a stacked state and configured to feed the front member to the lower die, wherein
 the front member is configured to be connected to the back member supported by the back member lower die after being held by the upper die.

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