US2025283239A1PendingUtilityA1

Monatomic electrolyte and electrochemical process including the same

Assignee: DUNN KYLE RUSSELLPriority: Mar 8, 2024Filed: Mar 7, 2025Published: Sep 11, 2025
Est. expiryMar 8, 2044(~17.6 yrs left)· nominal 20-yr term from priority
C25C 7/06C25C 7/007C25C 5/00
30
PatentIndex Score
0
Cited by
0
References
0
Claims

Abstract

A device and process that broadens the commercial and industrial applicability of metal extraction from ore by utilizing a novel substance as an electrolyte. The process overcomes the technical limitations of conventional electrolytic processes. A monatomic substance is used to create an electrolyte that avoids degradation, improves process kinetics, and minimizes end-product contamination. The electrolyte enables an electrochemical process at a lower operating temperature, offers a wider electrochemical potential window, and runs at higher reaction rates than either molten or aqueous processes. The device comprises a reactor, an electrochemical cell, a means for generating electromagnetic radiation, and a waveguide. The electrochemical cell is located within the reactor, and the means for generating electromagnetic radiation is coupled to the waveguide, and the waveguide is communicatively coupled to the reactor.

Claims

exact text as granted — not AI-modified
1 . A device for electrolysis, comprising: a reactor, an electrochemical cell, a means for generating electromagnetic radiation, and a waveguide; where the electrochemical cell is disposed within the reactor, where the means for generating electromagnetic radiation is coupled to the waveguide and the waveguide is communicatively coupled to the reactor. 
     
     
         2 . The electrolysis device of  claim 1 , wherein the electrochemical cell further comprises an anode, a cathode, an electrolyte, and a means to apply an electrical potential across the anode and cathode, where the anode and cathode are separated from each other and immersed in the electrolyte. 
     
     
         3 . The electrolysis device of  claim 2 , wherein the electrolyte comprises an ionized noble gas. 
     
     
         4 . The electrolysis device of  claim 3 , wherein the ionized noble gas is an ionized species from the group consisting of Helium (He), Neon (Ne), Argon (Ar), Krypton (Kr), Xenon (Xe), or Radon (Rn). 
     
     
         5 . The electrolysis device of  claim 4 , wherein the cathode is a conveyor belt. 
     
     
         6 . The electrolysis device of  claim 4 , wherein the cathode is a flat plate. 
     
     
         7 . The electrolysis device of  claim 4 , wherein the cathode is a feedstock confined by a conductive mesh. 
     
     
         8 . An electroextraction process comprising:
 a. providing a feedstock;   b. charging the feedstock and a noble gas into the electrolysis device of  claim 4 ;   c. creating an electrolyte by ionizing the noble gas using electromagnetic radiation;   d. dissociating and separating the feedstock by applying an electric potential across the anode and cathode;   e. collecting the desired metal at the cathode;   f. discharging the non-metal and gas from the electrolysis device.   
     
     
         9 . The process of  claim 8 , wherein the feedstock comprises a metal oxide or metal sulfide. 
     
     
         10 . The process of  claim 8 , wherein the noble gas is selected from the group consisting of Helium (He), Neon (Ne), Argon (Ar), Krypton (Kr), Xenon (Xe), or Radon (Rn). 
     
     
         11 . The process of  claim 8 , wherein the process is continuously collecting metal on a cathodic conveyor belt. 
     
     
         12 . The process of  claim 8 , wherein electrolyte and feedstock are held in a fluidized bed between the anode and cathode. 
     
     
         13 . An electro-deoxidation process comprising:
 a. providing a feedstock;   b. charging the feedstock and a noble gas into the electrolysis device of  claim 4 ;   c. creating an electrolyte by ionizing the noble gas using electromagnetic radiation;   d. dissociating and separating the feedstock by applying an electric potential across the anode and cathode;   e. reducing the desired metal in place at the cathode;   f. discharging the non-metal and gas from the electrolysis device.   
     
     
         14 . The process of  claim 13 , wherein the feedstock comprises a metal oxide or metal sulfide. 
     
     
         15 . The process of  claim 13 , wherein the noble gas selected from the group consisting of Helium (He), Neon (Ne), Argon (Ar), Krypton (Kr), Xenon (Xe), or Radon (Rn). 
     
     
         16 . The process of  claim 13 , wherein electrolyte and feedstock are held in a fluidized bed between the anode and cathode. 
     
     
         17 . A process for plasma-deoxidation, comprising:
 a. a reactor;   b. providing a feedstock;   c. charging the feedstock and a noble gas into the reactor;   d. ionizing a noble gas using electromagnetic radiation;   e. creating a metastable noble gas compound by fluidizing the feedstock with the ionized noble gas;   f. retaining a metal agglomeration in the reactor;   g. discharging the metastable noble gas compound from the reactor.   
     
     
         18 . The plasma-deoxidation process of  claim 17 , wherein the noble gas compound comprises a non-metal element and a noble gas. 
     
     
         19 . The plasma-deoxidation process of  claim 17 , wherein the noble gas is an ionized species from the group consisting of Helium (He), Neon (Ne), Argon (Ar), Krypton (Kr), Xenon (Xe), or Radon (Rn). 
     
     
         20 . The plasma-deoxidation process of  claim 18 , wherein the non-metal element is selected from the group consisting of Oxygen (O), Sulfur(S), Fluorine (F), Chlorine (CI), Carbon (C), Nitrogen (N), Phosphorus (P), Bromine (Br), or Iodine (I).

Join the waitlist — get patent alerts

Track US2025283239A1 — get alerts on status changes and closely related new filings.

We store only your email — no account needed. See our privacy policy.