US2025264006A1PendingUtilityA1
Untethered And Autonomous Well Intervention Vehicle
Assignee: HALLIBURTON ENERGY SERVICES INCPriority: Apr 14, 2023Filed: Apr 25, 2025Published: Aug 21, 2025
Est. expiryApr 14, 2043(~16.7 yrs left)· nominal 20-yr term from priority
Inventors:Sudhir GuptaWei ZhangMichael Linley FrippRodney Allen MarlowCharles Richard Thomas HayArabinda MisraFrancis Michael HeaneyChristopher Michael JonesDarren George Gascooke
E21B 41/0007E21B 47/12E21B 41/04E21B 43/013
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Claims
Abstract
A system for automatic well intervention in a wellbore that includes a robotic tool assembly, and a plurality of subassemblies stored at or within the robotic tool assembly, where the robotic tool assembly is configured to assemble a downhole tool from the plurality of subassemblies, and where a subassembly, of the plurality of subassemblies, includes an energy storage subsystem configured to provide power to the downhole tool.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A system for automatic well intervention in a wellbore, comprising:
a robotic tool assembly; and a plurality of subassemblies stored at or within the robotic tool assembly, wherein the robotic tool assembly is configured to assemble a downhole tool from the plurality of subassemblies, and wherein a subassembly, of the plurality of subassemblies, comprises an energy storage subsystem configured to provide power to the downhole tool.
2 . The system of claim 1 , wherein the energy storage subsystem comprises a fuel cell.
3 . The system of claim 2 , wherein the fuel cell is configured to operate using hydrogen and oxygen stored within the subassembly.
4 . The system of claim 3 , wherein the hydrogen and the oxygen are stored in separate containers, absorbed to substrates, or stored in a chemical form.
5 . The system of claim 3 , wherein the hydrogen and the oxygen are generated via electrolysis.
6 . The system of claim 1 , wherein the energy storage subsystem comprises a turbine-based power generator configured to convert production flow energy of the wellbore into electrical energy.
7 . The system of claim 1 , wherein the energy storage subsystem further comprises an ultra-capacitor.
8 . The system of claim 1 , wherein the energy storage subsystem may be charged at a charging station.
9 . The system of claim 8 , wherein the charging station uses contact charging to charge the energy storage subsystem.
10 . The system of claim 8 , wherein the charging station uses non-contact charging to charge the energy storage subsystem.
11 . A method for automatic well intervention in a wellbore, comprising:
assembling, with a robotic tool assembly, a downhole tool from a plurality of subassemblies, wherein a subassembly, of the plurality of subassemblies, comprises:
an energy storage subsystem with a fuel cell or a turbine-based power generator;
introducing the downhole tool into the wellbore; powering at least a portion of the downhole tool during operation using the energy storage subsystem; and performing a wellbore operation with the downhole tool.
12 . The method of claim 11 , wherein powering the downhole tool comprises utilizing the fuel cell within the energy storage subsystem.
13 . The method of claim 12 , further comprising operating the fuel cell using stored hydrogen and oxygen.
14 . The method of claim 13 , prior to or during assembling the downhole tool, the method further comprises:
generating the hydrogen and the oxygen via electrolysis.
15 . The method of claim 11 , wherein powering the downhole tool comprises utilizing the turbine-based power generator within the energy storage subsystem to convert production flow energy into electrical energy.
16 . The method of claim 11 , further comprising retrieving the downhole tool from the wellbore and disassembling the downhole tool with the robotic tool assembly.
17 . A system for subsea well intervention, the system comprising:
a plurality of subassemblies, wherein each subassembly is configured to perform a specific function related to a wellbore operation; a plurality of storage locations disposed at a sea-floor, wherein each storage location is configured to hold a subassembly; and a robotic tool assembly disposed at the sea-floor and operatively coupled to the plurality of storage locations, wherein the robotic tool assembly is configured to:
select a subset of subassemblies, of the plurality of subassemblies, from the plurality of storage locations based on a desired wellbore operation; and
assemble a downhole tool from the subset of subassemblies.
18 . The system of claim 17 , wherein the robotic tool assembly is further configured to:
retrieve the downhole tool from a wellbore after the desired wellbore operation is performed; disassemble the downhole tool into the subset of subassemblies; and return the subset of subassemblies to the plurality of storage locations after disassembly.
19 . The system of claim 17 , wherein the desired wellbore operation is a logging operation, and wherein the downhole tool is tethered during the logging operation.
20 . The system of claim 17 , wherein the robotic tool assembly further comprises:
an assembly space configured to receive the subset of subassemblies for assembly of the downhole tool.Join the waitlist — get patent alerts
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