US2025256168A1PendingUtilityA1

Golf club head faceplates

Assignee: KARSTEN MFG CORPPriority: Feb 9, 2024Filed: Feb 10, 2025Published: Aug 14, 2025
Est. expiryFeb 9, 2044(~17.5 yrs left)· nominal 20-yr term from priority
A63B 53/0408A63B 2209/00A63B 53/0416A63B 2209/02A63B 53/0412A63B 53/0475A63B 53/0454A63B 53/0429A63B 53/0466A63B 53/0458A63B 2209/026A63B 53/0425
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Claims

Abstract

Golf club head faceplates have reinforcement components located on an inner surface of the faceplate to selectively reinforce an outer metallic layer of the faceplate, allowing a reduction of the thickness of the metallic layer, which increases ball speed. The reinforcement layer or component enables the CT to remain at a conforming level and provides sufficient durability.

Claims

exact text as granted — not AI-modified
1 . A golf club head, comprising:
 a body having a front opening; and   a faceplate coupled to the body and configured to extend over the front opening, the faceplate comprising:
 a first layer composed of a metallic material and having a first layer front surface, a first layer rear surface, and a recess formed on the first layer rear surface extending towards the first layer front surface and bounded by a recess bottom surface and a recess side wall; and 
 a second layer composed of a fiber-reinforced composite layer and having a second layer rear surface and a second layer front surface abutting the first layer rear surface; 
 wherein the second layer has a thickness that is less than a depth of the recess. 
   
     
     
         2 . The golf club head of  claim 1 , further comprising a mechanical fastener configured to mechanically fasten the second layer to the first layer, wherein the mechanical fastener comprises a rivet. 
     
     
         3 . The golf club head of  claim 1 , further comprising a mechanical fastener configured to mechanically fasten the second layer to the first layer, wherein the mechanical fastener comprises a screw, a nut, and a washer. 
     
     
         4 . The golf club head of  claim 1 , wherein the second layer is adhesively coupled to the first layer. 
     
     
         5 . The golf club head of  claim 1 , wherein the first layer comprises a variable face thickness. 
     
     
         6 . The golf club head of  claim 5 , wherein the second layer comprises a constant thickness. 
     
     
         7 . The golf club head of  claim 6 , wherein the second layer front surface and the second layer rear surface are not planar. 
     
     
         8 . The golf club head of  claim 1 , wherein the second layer comprises a thickness between 0.010 inch and 0.025 inch. 
     
     
         9 . The golf club head of  claim 8 , wherein the first layer comprises a recess depth measured as a distance between the first layer rear surface and the recess bottom surface that ranges between 0.010 inch and 0.050 inch. 
     
     
         10 . The golf club head of  claim 9 , wherein the first layer comprises a first thickness is measured from the recess bottom surface to the first layer front surface that ranges from 0.050 to 0.080 inch. 
     
     
         11 . A golf club head, comprising:
 a body having a front opening; and   a faceplate coupled to the body and configured to extend over the front opening, the faceplate comprising:
 a first layer composed of a metallic material and having a first layer front surface, a first layer rear surface, and a recess formed on the first layer rear surface extending towards the first layer front surface and bounded by a recess bottom surface and a recess side wall; and 
 a second layer composed of a fiber-reinforced composite layer and having a second layer rear surface and a second layer front surface abutting the first layer rear surface; 
 wherein the second layer has a thickness that is equal to a depth of the recess such that the second layer rear surface is flush with the first layer rear surface. 
   
     
     
         12 . The golf club head of  claim 11 , wherein the first layer comprises a first thickness is measured from the recess bottom surface to the first layer front surface that ranges from 0.050 to 0.080 inch. 
     
     
         13 . The golf club head of  claim 12 , wherein the first layer comprises an offset distance that is measured between a perimeter wall and the recess side wall that ranges between 0.050 inch and 0.150 inch. 
     
     
         14 . The golf club head of  claim 11 , further comprising a mechanical fastener configured to mechanically fasten the second layer to the first layer, wherein the mechanical fastener comprises a rivet. 
     
     
         15 . The golf club head of  claim 11 , further comprising a mechanical fastener configured to mechanically fasten the second layer to the first layer, wherein the mechanical fastener comprises a screw, a nut, and a washer. 
     
     
         16 . The golf club head of  claim 11 , wherein the second layer is adhesively coupled to the first layer. 
     
     
         17 . The golf club head of  claim 11 , wherein the first layer comprises a variable face thickness. 
     
     
         18 . The golf club head of  claim 17 , wherein the second layer comprises a constant thickness. 
     
     
         19 . The golf club head of  claim 18 , wherein the second layer front surface and the second layer rear surface are not planar. 
     
     
         20 . A golf club head, comprising:
 a body having a front opening; and   a faceplate coupled to the body and configured to extend over the front opening, the faceplate comprising:
 a first layer composed of a metallic material and having a first layer front surface, a first layer rear surface, and a recess formed on the first layer rear surface extending towards the first layer front surface and bounded by a recess bottom surface and a recess side wall; and 
 a second layer composed of a fiber-reinforced composite layer and having a second layer rear surface and a second layer front surface abutting the first layer rear surface; 
   wherein the second layer has a thickness that is less than a depth of the recess;
 wherein the second layer has a thickness that is greater than a depth of the recess such that the second layer rear surface protrudes rearwardly relative to the first layer rear surface.

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