US2025243611A1PendingUtilityA1
Wicking loop cross-plane drainage fabric
Assignee: TEN CATE IND ZHUHAI CO LTDPriority: Oct 21, 2022Filed: Oct 21, 2022Published: Jul 31, 2025
Est. expiryOct 21, 2042(~16.2 yrs left)· nominal 20-yr term from priority
D10B 2401/02D10B 2505/204D10B 2401/063D10B 2331/14D10B 2331/04D10B 2331/02D10B 2321/02D03D 1/00D03D 15/573D03D 15/44D03D 15/283D03D 13/004
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Claims
Abstract
A geotextile fabric includes a first weft yarn woven in a weft direction and a first warp yarn and a second warp yarn woven in a warp direction, the first warp yarn being a wicking yarn, and the second warp yarn being a wicking yarn or a non-wicking yarn, the first warp yarn forming a first loop that is woven through and extends from a first face of the woven geosynthetic fabric and across at least two of the first weft yarns to form a first gap between the first loop and first the face of the woven geosynthetic fabric.
Claims
exact text as granted — not AI-modified1 . A geotextile fabric comprising:
a first weft yarn woven in a weft direction; and a first warp yarn and a second warp yarn woven in a warp direction, the first warp yarn being a wicking yarn, and the second warp yarn being a wicking yarn or a non-wicking yarn, the first warp yarn forming a first loop that is woven through and extends from a first face of the woven geosynthetic fabric and across at least two of the first weft yarns to form a first gap between the first loop and first the face of the woven geosynthetic fabric.
2 . A geotextile fabric comprising:
a first cross machine direction yarn arranged in at any angle respective to a machine direction; and a first machine direction yarn and a second machine direction yarn in a machine direction, the first machine direction yarn being a wicking yarn, and the second machine direction yarn being a wicking yarn or a non-wicking yarn, the first machine direction yarn forming a first loop that is stitched to the geotextile fabric and extends from a first face of the geotextile fabric and across at least two of the first cross machine direction yarns to form a first gap between the first loop and the first face of the geotextile fabric.
3 . The geotextile fabric of claim 1 , wherein the first gap formed between the first loop and the face of the woven geosynthetic fabric is at least 0.25 millimeters, or about 10 to about 50 millimeters.
4 . The geotextile fabric of claim 1 , wherein:
the first warp yarn forming the first loop is interlaced at a less frequent interval than the second warp yarn; the first warp yarn also forms a second loop that extends from a second face of the woven geosynthetic fabric and across at least two of the weft yarns to form a second gap between the second loop and the second face of the woven geotextile fabric; the first loop has a length that is different than the second loop; or any combination thereof.
5 . The woven geotextile fabric of claim 1 , wherein:
the first warp yarn has a multichannel cross-sectional shape, a multi-lobal cross-sectional shape, a delta cross-sectional shape, a trilobal cross-sectional shape, a pillow cross-sectional shape, or a round cross-sectional shape; the second warp yarn is a flat monofilament, a round monofilament, an oval monofilament, a fibrillated tape, a non-fibrillated tape, a continuous filament, a spun yarn, or a multichannel yarn; or a combination thereof.
6 . The geotextile fabric of claim 1 , wherein, each independently, the first warp yarn, the first weft yarn, and the second weft yarn, comprises:
a synthetic material, a natural material, or a combination thereof; and optionally, the synthetic material is a polyolefin, a polyamide, a polyimide, or a combination thereof; the synthetic material is a polyester; the natural material is cotton, wool, flax, or a combination thereof; any combination thereof; or twisted or entangled in any combination thereof.
7 . The geotextile of claim 1 , wherein the first weft yarn, the second weft yarn, or both the first weft yarn and the second weft yarn has a multichannel cross-sectional shape, a multilobal cross-sectional shape, a delta cross-sectional shape, a trilobal cross-sectional shape, a pillow cross-sectional shape, or a round cross-sectional shape.
8 . The geotextile fabric of claim 1 , wherein the first warp yarn is texturized; a bundle of fibers, each fiber with a denier of about 0.1 denier to about 100 denier; or a combination thereof.
9 . The geotextile fabric of claim 1 , wherein:
the first weft yarn is a wicking yarn or a non-wicking yarn; the second weft yarn is a wicking yarn; or a combination thereof.
10 . The geotextile fabric of claim 1 , wherein:
the geotextile further comprises a second weft yarn woven in the weft direction; a contact angle of a 2-microliter water droplet on the first face of the woven geotextile is less than or equal to 55 degrees after 0.1 microseconds; the wicking yarn has a breakthrough suction of at least 50 kPa; or any combination thereof.
11 . The geotextile fabric of claim 1 , wherein:
the geotextile fabric is sewn into a dewatering bag or geotube; and optionally, the dewatering bag or geotube comprises rare earth elements, acid mining sludge, or a combination thereof.
12 . The geotextile fabric of claim 11 , wherein:
the dewatering bag or geotube is arranged on a drainage layer or a drainage gravel layer, and optionally further on a subgrade layer; a portion of the dewatering bag or geotube is exposed to air; or a combination thereof.
13 . The geotextile fabric of claim 2 , wherein the first cross machine direction yarn is woven, knitted, adhered, stitched, sewn, or laid at the angle with respect to the machine direction.
14 . The geotextile fabric of claim 2 , wherein the first cross-machine direction yarn and the second machine direction yarn form a scrim base fabric, and all of the first loops are on the first face of the fabric by a binding yarn.
15 . The geotextile fabric of claim 2 , wherein the first machine direction yarn, the second machine direction yarn, or a combination thereof has a multichannel cross-sectional shape, a multi-lobal cross-sectional shape, a delta cross-sectional shape, a trilobal cross-sectional shape, a pillow cross-sectional shape, or a round cross-sectional shape.
16 . The geotextile fabric of claim 2 , wherein the first machine direction yarn, the second machine direction yarn, and the first cross machine direction yarn, each independently, comprises a synthetic material, a natural material, or a combination thereof;
and optionally, one or more of the following, the synthetic material is a polyolefin, a polyamide, a polyimide, or a combination thereof; the synthetic material is a polyester; and the natural material is cotton, wool, flax, or a combination thereof.
17 . The geotextile fabric of claim 2 , wherein the first machine direction yarn is texturized; a bundle of fibers, each fiber with a denier of about 0.1 denier to about 100 denier; or a combination thereof.
18 . The geotextile fabric of claim 2 , wherein the first cross machine direction yarn is a wicking yarn or a non-wicking yarn; the second cross machine direction yarn is a wicking yarn; or a combination thereof.
19 . The geotextile fabric of claim 2 , further comprising a second cross-machine direction yarn woven in the cross-machine direction.
20 . A method of moving water through a geotextile fabric, the method comprising:
providing a geotextile fabric on a first soil layer or a drainage layer, the geotextile fabric comprising a first warp yarn and a second warp yarn woven in a warp direction, the first warp yarn being a wicking yarn, and the second warp yarn being a wicking yarn or a non-wicking yarn, the first warp yarn forming a first loop that is woven through and extends from a first face of the woven geosynthetic fabric and across at least two of the first weft yarns to form a first gap between the first loop and first the face of the woven geosynthetic fabric; and using the alternating loops in the geotextile fabric to move water from the first soil layer to a second soil or a second drainage layer.
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