US2025237065A1PendingUtilityA1

Set of panels with mechanical positioning means

Assignee: VAELINGE INNOVATION ABPriority: Jan 21, 2022Filed: Apr 9, 2025Published: Jul 24, 2025
Est. expiryJan 21, 2042(~15.5 yrs left)· nominal 20-yr term from priority
E04F 2201/042E04F 2201/0535E04F 2201/044E04F 2201/0547E04F 2201/023E04F 2201/0146E04F 2201/0588E04F 15/02038
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Claims

Abstract

A set of rectangular building panels have a frontside and a backside and a mechanical locking device at opposite first and second edge portion configured for plane locking of similar panels in an assembled position by displacement of a plane with a second edge portion of a second panel in an engagement direction towards a first edge portion of an adjacent first panel. The first edge portion includes a first locking element configured to cooperate for plane locking with a first locking groove at the second edge portion. The first edge portion has a first front edge portion adjacent the frontside of the first panel and a first sub edge portion between the first front edge portion and a flexible tongue in an insertion groove, the insertion groove being arranged between the backside of the first panel and the first sub edge portion.

Claims

exact text as granted — not AI-modified
1 . A set of floor panels having a frontside and a backside, comprising a mechanical locking device at opposite first and second edge portions configured for locking of similar floor panels in an assembled position by pivoting displacement of a plane with a second edge portion of a second floor panel in an engagement direction towards a first edge portion of an adjacent first floor panel,
 wherein the first edge portion comprises a first locking element configured to cooperate for locking with a first locking groove at the second edge portion,   wherein the first edge portion has a first front edge portion adjacent to the frontside of the first floor panel and a first sub edge portion between the first front edge portion and a flexible tongue in an insertion groove, the insertion groove being arranged between the backside of the first floor panel and the first sub edge portion,   wherein the second edge portion has a second front edge portion configured to be in contact with the first front edge portion in the assembled state of the floor panels, the second edge portion further having a second sub edge portion configured to be positioned opposite the first sub edge portion in the assembled state, the second edge portion further having a protrusion arranged between the second sub edge portion and the backside of the floor panel,   wherein the protrusion is configured to cooperate with the first sub edge portion during assembling of the opposite first and second edge portions,   wherein a first distance between a first plane of the first front edge portion of the first floor panel and a second plane facing the first plane and in line with a front edge of the first sub edge portion is equal to or larger than a second distance between a third plane of the second front edge portion of the second floor panel and a fourth plane facing the third plane and in line with a front edge of the protrusion of the second edge portion,   wherein the pivoting displacement includes relative displacement of the first and second floor panels from an unassembled state to the assembled state,   wherein, in the unassembled state, the frontside of the first panel and the frontside of the second floor panel are at a nonzero angle relative to one another, and   wherein the flexible tongue is configured to cooperate with the protrusion during the relative displacement.   
     
     
         2 . The set of floor panels according to  claim 1 , wherein the difference between the first distance and the second distance is from 0 mm to about 0.5 mm. 
     
     
         3 . The set of floor panels according to  claim 1 , wherein the first distance is larger than the second distance. 
     
     
         4 . The set of floor panels according to  claim 3 , wherein the difference between the first distance and the second distance is from 0.01 mm to about 0.2 mm. 
     
     
         5 . The set of floor panels according to  claim 1 , wherein the flexible tongue on the first edge portion is arranged to cooperate with a tongue groove on the second edge portion for locking the first and second floor panels in the same plane. 
     
     
         6 . The set of floor panels according to  claim 1 , wherein the first locking element is arranged on a locking strip of the first edge portion. 
     
     
         7 . The set of floor panels according to  claim 6 , wherein the locking strip protrudes beyond the first sub edge portion. 
     
     
         8 . The set of floor panels according to  claim 1 , wherein the first sub edge portion has a flat surface towards the second edge portion, wherein the flat surface of the first sub edge portion is configured to cooperate with the protrusion at an angled position of the second floor panel. 
     
     
         9 . The set of floor panels according to  claim 8 , wherein the second floor panel is configured to be at an angle of about 5° to about 60°, in the angled position during a first step of assembly of the floor panels. 
     
     
         10 . The set of floor panels according to  claim 1 , wherein the first sub edge portion is at an angle relative to the second plane, and wherein the angle is 1-20°. 
     
     
         11 . The set of floor panels according to  claim 1 , wherein the protrusion protrudes beyond the first sub edge portion in the assembled state of the floor panels. 
     
     
         12 . The set of floor panels according to  claim 1 , wherein the second front edge portion protrudes beyond the first sub edge portion in the assembled state of the floor panels. 
     
     
         13 . The set of floor panels according to  claim 1 , wherein the first sub edge portion protrudes beyond the first edge portion. 
     
     
         14 . The set of floor panels according to  claim 1 , wherein the first plane of the first front edge portion is perpendicular to the frontside of the first floor panel, and wherein the second plane is parallel to the first plane. 
     
     
         15 . The set of floor panels according to  claim 1 , wherein the fourth plane at the front edge of the protrusion is between the first plane and the second plane. 
     
     
         16 . The set of floor panels according to  claim 1 , wherein the first distance is equal to the second distance. 
     
     
         17 . The set of floor panels according to  claim 1 , wherein, in the unassembled state, the first and second front edges are parallel to one another. 
     
     
         18 . The set of floor panels according to  claim 1 , wherein, in the assembled state, the frontside of the first panel and the frontside of the second floor panel are coplanar. 
     
     
         19 . The set of floor panels according to  claim 1 , wherein the first sub edge portion is arranged as a tongue between the first front edge portion and the insertion groove. 
     
     
         20 . The set of floor panels according to  claim 1 , wherein the third plane of the second front edge portion is perpendicular to the frontside of the second floor panel, and wherein the fourth plane is parallel to the third plane.

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