US2025154857A1PendingUtilityA1

Electric submersible pump operating parameters

Assignee: SAUDI ARABIAN OIL COPriority: Nov 13, 2023Filed: Nov 13, 2023Published: May 15, 2025
Est. expiryNov 13, 2043(~17.3 yrs left)· nominal 20-yr term from priority
E21B 2200/22E21B 43/128F04B 49/065
35
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Claims

Abstract

This disclosure describes methods and systems for determining operating parameters for an electric submersible pump (ESP) and controlling the ESP based on the determined operating parameters. A method involves determining a target production rate for a wellbore; providing the target production rate as input to a neural network that provides as output ESP operating parameters to achieve the target production rate, the ESP operating parameters including a choke size percentage and a motor speed, and the neural network modeling an ESP-equipped wellbore; and controlling an ESP to operate according to the ESP operating parameters.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method for controlling an electric submersible pump (ESP) installed in a wellbore, the method comprising:
 determining a target production rate for the wellbore;   providing the target production rate as input to a neural network that provides as output ESP operating parameters to achieve the target production rate, the ESP operating parameters comprising a choke size percentage and a motor speed, and the neural network modeling an ESP-equipped wellbore; and   controlling the ESP to operate according to the ESP operating parameters.   
     
     
         2 . The method of  claim 1 , wherein the input to the neural network further comprises a real-time data comprising: an oil production rate, a water cut, an intake pressure, an ESP motor load, and an upstream-downstream (US/DS) differential pressure (DP). 
     
     
         3 . The method of  claim 1 , wherein the neural network is trained based on historical production data. 
     
     
         4 . The method of  claim 1 , wherein generating the neural network comprises:
 obtaining historical production data comprising data points associated with respective wells, each data point comprising at least one of oil production rate, a water cut, an intake pressure, an ESP motor load, or an upstream-downstream (US/DS) differential pressure (DP);   splitting the historical production into training data and testing data; and   iteratively training the neural network using the training data to generate the neural network.   
     
     
         5 . The method of  claim 4 , wherein iteratively training the neural network comprises:
 creating the neural network;   defining initial hyperparameters for the neural network;   training the neural network based on the training data;   determining, based on at least one performance indicator, whether the training of the neural network is complete;   if the training the neural network is complete, deploying the neural network; and   if the training the neural network is incomplete, returning to training the neural network using the training data to generate new hyperparameter values for the neural network.   
     
     
         6 . The method of  claim 5 , wherein determining, based on at least one performance indicator, whether the training of the neural network is complete comprises:
 determining whether the at least one performance indicator satisfies a respective threshold.   
     
     
         7 . The method of  claim 5 , wherein the at least one performance indicator comprises at least one of a correlation coefficient (CC), a root mean squared error (RMSE), or an average absolute percentage error (AAPE). 
     
     
         8 . The method of  claim 4 , wherein the initial hyperparameters comprise a number of neuron layers, a number of neurons per layer, and a seed number for the neural network. 
     
     
         9 . A system comprising:
 one or more processors configured to perform operations comprising:
 determining a target production rate for a wellbore equipped with an electric submersible pump (ESP); 
 providing the target production rate as input to a neural network that provides as output ESP operating parameters to achieve the target production rate, the ESP operating parameters comprising a choke size percentage and a motor speed, and the neural network modeling an ESP-equipped wellbore; and 
 controlling the ESP to operate according to the ESP operating parameters. 
   
     
     
         10 . The system of  claim 9 , wherein the input to the neural network further comprises a real-time data comprising: an oil production rate, a water cut, an intake pressure, an ESP motor load, and an upstream-downstream (US/DS) differential pressure (DP). 
     
     
         11 . The system of  claim 9 , wherein the neural network is trained based on historical production data. 
     
     
         12 . The system of  claim 9 , wherein generating the neural network comprises:
 obtaining historical production data comprising data points associated with respective wells, each data point comprising at least one of oil production rate, a water cut, an intake pressure, an ESP motor load, or an upstream-downstream (US/DS) differential pressure (DP);   splitting the historical production into training data and testing data; and   iteratively training the neural network using the training data to generate the neural network.   
     
     
         13 . The system of  claim 12 , wherein iteratively training the neural network comprises:
 creating the neural network;   defining initial hyperparameters for the neural network;   training the neural network based on the training data;   determining, based on at least one performance indicator, whether the training of the neural network is complete;   if the training the neural network is complete, deploying the neural network; and   if the training the neural network is incomplete, returning to training the neural network using the training data to generate new hyperparameter values for the neural network.   
     
     
         14 . The system of  claim 13 , wherein determining, based on at least one performance indicator, whether the training of the neural network is complete comprises:
 determining whether the at least one performance indicator satisfies a respective threshold.   
     
     
         15 . The system of  claim 13 , wherein the at least one performance indicator comprises at least one of a correlation coefficient (CC), a root mean squared error (RMSE), or an average absolute percentage error (AAPE). 
     
     
         16 . The system of  claim 12 , wherein the initial hyperparameters comprise a number of neuron layers, a number of neurons per layer, and a seed number for the neural network. 
     
     
         17 . A non-transitory computer storage medium encoded with instructions that, when executed by one or more computers, cause the one or more computers to perform operations comprising:
 determining a target production rate for a wellbore equipped with an electric submersible pump (ESP);   providing the target production rate as input to a neural network that provides as output ESP operating parameters to achieve the target production rate, the ESP operating parameters comprising a choke size percentage and a motor speed, and the neural network modeling an ESP-equipped wellbore; and   controlling the ESP to operate according to the ESP operating parameters.   
     
     
         18 . The non-transitory computer storage medium of  claim 17 , wherein the input to the neural network further comprises a real-time data comprising: an oil production rate, a water cut, an intake pressure, an ESP motor load, and an upstream-downstream (US/DS) differential pressure (DP). 
     
     
         19 . The non-transitory computer storage medium of  claim 17 , wherein the neural network is trained based on historical production data. 
     
     
         20 . The non-transitory computer storage medium of  claim 17 , wherein generating the neural network comprises:
 obtaining historical production data comprising data points associated with respective wells, each data point comprising at least one of oil production rate, a water cut, an intake pressure, an ESP motor load, or an upstream-downstream (US/DS) differential pressure (DP);   splitting the historical production into training data and testing data; and   iteratively training the neural network using the training data to generate the neural network.

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