US2025059630A1PendingUtilityA1

Components For Drinking Water Pipes, And Method For Manufacturing Same

Assignee: CONEX IPR LTDPriority: Jan 18, 2022Filed: Jan 12, 2023Published: Feb 20, 2025
Est. expiryJan 18, 2042(~15.5 yrs left)· nominal 20-yr term from priority
B22D 21/025C22F 1/08C22C 9/04
51
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Claims

Abstract

A Cu—Zn—Si alloy having low lead content is described, along with components such as plumbing fittings suitable for drinking water pipes, and methods of manufacturing same are described.

Claims

exact text as granted — not AI-modified
1 . A Cu—Zn—Si alloy consisting of the following components in weight percent: 
       
         
           
             
               
                 
                   11. 
                   ≤ 
                   Zn 
                   ≤ 
                   13. 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   2.5 
                   ≤ 
                   Si 
                   ≤ 
                   3.7 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   0.1 
                   ≤ 
                   Fe 
                   ≤ 
                   0.5 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   0.1 
                   ≤ 
                   Mn 
                   ≤ 
                   0.2 
                 
                 ; 
               
             
           
         
         wherein the sum of the weight percentage of Zn,  [Zn] , and ten times the weight percentage of Si,  [Si] , amounts to a combined weight percentage Q, 
         where Q=[Zn]+(10×[Si]), 
         wherein 36≤Q≤48; 
         wherein the Cu—Zn—Si alloy comprises in weight percent no more than 0.05% Ni; 
         wherein the Cu—Zn—Si alloy comprises no more than 0.2 wt % Al; 
         wherein the Cu—Zn—Si alloy comprises no more than 0.03 wt % P; 
         wherein the alloy includes unavoidable impurities in an amount of 0.53 wt % or less, wherein said impurities contain no more than 0.2 wt % Sn, and no more than 0.06 wt % Pb; and 
         wherein the balance is copper 
         said Cu—Zn—Si alloy having a tensile strength as determined in accordance with ISO 6892-1:2009 of 300 MPa or more and 
         said alloy having an elongation at fracture of 30% or more as determined in accordance with ISO6892-1:2009. 
       
     
     
         2 . The Cu—Zn—Si alloy according to  claim 1 , wherein the Cu—Zn—Si alloy comprises in weight percent: 2.5≤Si≤3.5. 
     
     
         3 . The Cu—Zn—Si alloy according to  claim 1 , wherein 2.5≤Si≤3.2; and where 36≤Q≤47. 
     
     
         4 . The Cu—Zn—Si alloy according to  claim 1 , wherein 2.7≤Si≤3.5; and where 37≤Q≤48. 
     
     
         5 . The Cu—Zn—Si alloy according to  claim 1 , wherein 11.5≤Zn≤13.0. 
     
     
         6 . The Cu—Zn—Si alloy according to  claim 1 , wherein said Cu—Zn—Si alloy is free of As and/or Sb. 
     
     
         7 . A component for drinking-water pipes comprising the Cu—Zn—Si alloy as claimed in  claim 1 . 
     
     
         8 . (canceled) 
     
     
         9 . The component for drinking-water pipes according to  claim 7 , wherein said alloy has a density in the range of from 8.0 kg/m 3  to 8.29 kg/m 3 . 
     
     
         10 . A method for manufacturing a component for drinking-water pipes comprising:
 (i) providing a Cu—Zn—Si alloy consisting of the following in weight percent:   
       
         
           
             
               
                 
                   11. 
                   ≤ 
                   Zn 
                   ≤ 
                   13. 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   2.5 
                   ≤ 
                   Si 
                   ≤ 
                   3.7 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   0.1 
                   ≤ 
                   Fe 
                   ≤ 
                   0.5 
                 
                 ; 
               
               ⁢ 
               
 
               
                 
                   0.1 
                   ≤ 
                   Mn 
                   ≤ 
                   0.2 
                 
                 ; 
               
             
           
         
         wherein the sum of the weight percentage of Zn,  [Zn] , and ten times the weight percentage of Si,  [Si] , amounts to a combined weight percentage Q, 
         where Q=[Zn]+(10×[Si]), 
         wherein 36≤Q≤48; 
         wherein the Cu—Zn—Si alloy comprises in weight percent no more than 0.05% Ni; 
         wherein the Cu—Zn—Si alloy comprises no more than 0.2 wt % Al; 
         wherein the Cu—Zn—Si alloy comprises no more than 0.03 wt % P; 
         wherein the alloy includes unavoidable impurities in an amount of 0.53 wt % or less, wherein said impurities contain no more than 0.2 wt % Sn, and no more than 0.06 wt % Pb; and 
         wherein the balance is copper; 
         said Cu—Zn—Si alloy having a tensile strength as determined in accordance with ISO 6892-1:2009 of 300 MPa or more; and 
         said alloy having an elongation at fracture of 30% or more, as determined in accordance with ISO6892-1:2009; and 
         (ii) processing said alloy to form said component. 
       
     
     
         11 . The method of  claim 10 , wherein step (ii) includes continuous casting said alloy, and/or wherein step (ii) includes one or more metal forming steps. 
     
     
         12 . The method of  claim 10 , wherein step (ii) includes gravity casting said alloy. 
     
     
         13 . The method of  claim 10 , wherein step (ii) includes one or more metal forming steps. 
     
     
         14 . The method of  claim 10 , wherein step (ii) further includes one or more machining steps. 
     
     
         15 . The method of  claim 10 , wherein the Cu—Zn—Si alloy has a tensile strength as determined in accordance with ISO 6892-1:2009 of 350 MPa or more. 
     
     
         16 . The method of  claim 10 , wherein the Cu—Zn—Si alloy has a density in the range of from 8.0 kg/m 3  to 8.29 kg/m 3 .

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