US2025018654A1PendingUtilityA1
Additive manufacturing system
Assignee: GENERATIVE PARAMETRICS LTDPriority: Nov 22, 2021Filed: Nov 22, 2022Published: Jan 16, 2025
Est. expiryNov 22, 2041(~15.3 yrs left)· nominal 20-yr term from priority
G05B 2219/49023G05B 19/4099B29C 64/209B33Y 50/00B33Y 30/00B33Y 10/00G05B 2219/50133G05B 2219/40417G05B 2219/39121G05B 2219/39025B29C 64/153B22F 2999/00B22F 10/28B33Y 50/02B29C 64/393B29C 64/171B25J 9/1682B25J 9/1661B23K 26/70B23K 26/60B23K 26/342B23K 26/032B22F 12/45B22F 10/31B29C 64/386
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Claims
Abstract
There is disclosed a method of determining regions for an additive manufacturing system comprising a plurality of printer agents, wherein each of the printer agents is associated with a workspace, and wherein the printer agents are arranged so that at least one pair of adjacent printer agents has intersecting workspaces, the method comprising: identifying a layer of a part; determining a plurality of separate regions associated with the layer, wherein each region is assigned to one of the printer agents; and outputting the plurality of regions.
Claims
exact text as granted — not AI-modified1 . A method of determining regions for an additive manufacturing system comprising a plurality of printer agents, wherein each of the printer agents is associated with a workspace, and wherein the printer agents are arranged so that at least one pair of adjacent printer agents has intersecting workspaces, the method comprising:
identifying a layer of a part; determining a plurality of separate regions associated with the layer, wherein each region is assigned to one of the printer agents; and outputting the plurality of regions; wherein a dimension of each region is equal to and/or greater than a minimum possible separation between the printer agents adjacent said region.
2 . The method of claim 1 , comprising determining the regions such that a dimension of each region is equal to and/or greater than a minimum possible separation between each printer agent with a workspace that includes at least a part of said region.
3 . The method of claim 1 , wherein the minimum possible separation between printer agents is dependent on one or more of: a property of the printer agents; a dimension of the printer agents; and a user input.
4 . The method of claim 1 , wherein outputting the regions comprises one or more of:
transmitting the regions to the additive manufacturing system; printing the regions; and determining toolpaths for each of the printer agents in dependence on the regions and outputting the toolpaths.
5 . The method of claim 1 , comprising one or more of:
assigning each of the regions to a single printer agent; assigning a plurality of regions to one or more of the printer agents; assigning a plurality of regions to each of the printer agents; and assigning the same number of regions to each of the printer agents.
6 . The method of claim 1 , wherein each of the regions is associated with a printing step, wherein the associated printer agent is arranged to print the material in said region during said printing step, wherein, for each printing step, each printer agent is assigned to a region, preferably to a single region.
7 . The method of claim 6 , comprising determining an order of the printing steps and outputting the order.
8 . The method of claim 6 , wherein the regions and the printing steps are determined so that, for each printing step, each of the regions printed during said printing step is separated by at least one other region.
9 . The method of claim 1 , comprising determining the regions in dependence on one or more of:
an area of material within each of said regions; a contribution of the printer agents; a movement of the printer agents; a material usage of the printer agents; and a printing time of the printer agents.
10 . The method of claim 1 , comprising determining the regions:
so as to minimise the total printing time and/or so as to minimise the printing time for one of the printing steps; and/or so as to minimise the maximum printing time of a printer agent and/or so as to minimise the maximum printing time of a printer agent for each of the printing steps; and/or so as to minimise a movement of the printer agents and/or so as to minimise a material usage of the printer agents.
11 . (canceled)
12 . The method of claim 1 , wherein determining the regions comprises determining the regions such that each region is located entirely within the workspace of one of the printer agents.
13 . (canceled)
14 . The method of claim 1 , comprising assigning a number of regions to each printer agent that is:
dependent on a dimensionality of a configuration of the printer agents and/or that is equal to and/or greater than to the number of printer agents multiplied by two to the power of the number of dimensions of the arrangement of the agents; and/or equal to and/or greater than the number of printer agents multiplied by two; and/equal to and/or greater than the number of printer agents multiplied by four.
15 . (canceled)
16 . The method of claim 1 , comprising determining a configuration of printer agents and/or an optimal configuration of printer agents.
17 . The method of claim 1 , comprising determining the regions in dependence on an overlap parameter, wherein the overlap parameter is dependent on one or more of: a user input; a type of material being used by the printer agents; and a geometry of the part and/or of a layer of the part.
18 . The method of claim 1 , comprising:
identifying a first region of a first layer of the part, the first region being associated with a first printer agent; and determining a second region for a second layer of the part in dependence on the second region of the second layer overlapping the first region of the first layer, the second region being associated with a second printer agent.
19 .- 46 . (canceled)
47 . An apparatus for determining regions for an additive manufacturing system comprising a plurality of printer agents, wherein each of the printer agents is associated with a workspace, and wherein the printer agents are arranged so that at least one pair of adjacent printer agents has intersecting workspaces, the apparatus comprising:
a processor for: identifying a layer of a part; and determining a plurality of separate regions associated with the layer, wherein each region is assigned to one of the printer agents; and a user interface and/or a communication interface for outputting the plurality of regions; wherein a dimension of each region is equal to and/or greater than a minimum possible separation between the printer agents adjacent said region.
48 .- 50 . (canceled)
51 . A system comprising:
an additive manufacturing system comprising a plurality of printer agents, wherein each of the printer agents is associated with a workspace, and wherein the printer agents are arranged so that at least one pair of adjacent printer agents has intersecting workspaces; and the apparatus of claim 47 .
52 .- 61 . (canceled)
62 . The method of claim 16 , comprising determining a configuration of printer agents from a set of possible configurations.
63 . The method of claim 1 , wherein the printer agents are reconfigurable so as to change the workspaces associated with the printer agents.
64 . The method of claim 63 , comprising:
identifying a plurality of layers of a part; and for each layer of the plurality of layers:
determining a configuration of the printer agents based on the geometry of the layer, the configuration being determined such that at least one pair of adjacent printer agents has intersecting workspaces; and
determining a plurality of separate regions associated with the layer, wherein:
each region is assigned to a single one of the printer agents;
each region is associated with a single printing step, wherein the printer agent to which each region is assigned is arranged to print the material in that region during the associated printing step; and
the regions and the printing steps are determined so that, for each printing step, each of the regions assigned to be printed during said printing step are separated by at least one other region; and
outputting the plurality of regions.Join the waitlist — get patent alerts
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