US2024408543A1PendingUtilityA1

Exhaust gas purifying system and exhaust gas purifying catalyst body for gasoline engine

Assignee: CATALER CORPPriority: Oct 4, 2021Filed: Sep 27, 2022Published: Dec 12, 2024
Est. expiryOct 4, 2041(~15.2 yrs left)· nominal 20-yr term from priority
B01J 29/763B01D 2258/014B01D 2258/012B01D 2257/406B01D 2255/50B01D 2255/20761B01D 2255/10B01D 2253/108B01J 35/396B01D 2255/911B01D 2255/908B01D 2255/9022B01D 2255/407B01D 2255/2042B01D 2255/1025B01D 2255/1023B01D 53/9436B01D 53/945B01J 37/0246B01J 37/0244B01J 23/63B01J 35/19F01N 2370/04F01N 3/0835F01N 2510/0682F01N 3/20F01N 3/0842F01N 3/2066F01N 3/101F01N 3/0814F01N 13/009F01N 2510/063F01N 3/035F01N 2510/0684Y02T10/12F01N 3/28F01N 3/08F01N 3/10B01J 29/76B01D 53/9413B01D 53/9477
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Claims

Abstract

An exhaust gas purifying system for a gasoline engine with high NH3 purifying performance after duration is provided. The exhaust gas purifying system for a gasoline engine disclosed herein is configured to be disposed in an exhaust path of the gasoline engine. The exhaust gas purifying system includes an upstream catalyst converter including a first catalyst body and a downstream catalyst converter including a second catalyst body. The first catalyst body contains a catalyst precious metal. The second catalyst body has a structure in which an NH3 adsorption layer and a catalyst layer are stacked on a base material. The NH3 adsorption layer of the second catalyst body contains a zeolite as an NH3 adsorber. The catalyst layer of the second catalyst body contains a catalyst precious metal and an OSC material.

Claims

exact text as granted — not AI-modified
1 . An exhaust gas purifying system for a gasoline engine configured to be disposed in an exhaust path of the gasoline engine, the exhaust gas purifying system comprising an upstream catalyst converter including a first catalyst body and a downstream catalyst converter including a second catalyst body, wherein
 the first catalyst body contains a catalyst precious metal,   the second catalyst body has a structure in which an NH 3  adsorption layer and a catalyst layer are stacked on a base material,   the NH 3  adsorption layer of the second catalyst body contains a zeolite as an NH 3  adsorber, and   the catalyst layer of the second catalyst body contains a catalyst precious metal and an OSC material.   
     
     
         2 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , wherein the NH 3  adsorption layer is stacked on a lower layer side relative to the catalyst layer in the second catalyst body. 
     
     
         3 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , wherein the zeolite is a CHA-type zeolite carrying Cu. 
     
     
         4 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , further comprising a gasoline particulate filter between the upstream catalyst converter and the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         5 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , further comprising a gasoline particulate filter on a downstream side relative to the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         6 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , wherein the first catalyst body of the upstream catalyst converter is a tandem type catalyst body including an upstream side catalyst body and a downstream side catalyst body. 
     
     
         7 . The exhaust gas purifying system for a gasoline engine according to  claim 6 , further comprising a gasoline particulate filter between the upstream catalyst converter and the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         8 . The exhaust gas purifying system for a gasoline engine according to  claim 6 , further comprising a gasoline particulate filter on a downstream side relative to the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         9 . The exhaust gas purifying system for a gasoline engine according to  claim 6 , wherein the downstream side catalyst body of the first catalyst body has a function as a gasoline particulate filter. 
     
     
         10 . The exhaust gas purifying system for a gasoline engine according to  claim 1 , wherein the first catalyst body of the upstream catalyst converter has a function as a gasoline particulate filter. 
     
     
         11 . An exhaust gas purifying catalyst body for a gasoline engine, comprising:
 a base material;
 an NH 3  adsorption layer stacked on the base material; and 
 a catalyst layer stacked on the NH 3  adsorption layer, wherein 
 the NH 3  adsorption layer contains a zeolite as an NH 3  adsorber, and an OSC material, and 
 the catalyst layer contains a catalyst precious metal and an OSC material. 
   
     
     
         12 . The exhaust gas purifying catalyst body for a gasoline engine according to  claim 11 , wherein the NH 3  adsorption layer further contains a catalyst precious metal. 
     
     
         13 . The exhaust gas purifying system for a gasoline engine according to  claim 2 , wherein the zeolite is a CHA-type zeolite carrying Cu. 
     
     
         14 . The exhaust gas purifying system for a gasoline engine according to  claim 2 , further comprising a gasoline particulate filter between the upstream catalyst converter and the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         15 . The exhaust gas purifying system for a gasoline engine according to  claim 3 , further comprising a gasoline particulate filter between the upstream catalyst converter and the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         16 . The exhaust gas purifying system for a gasoline engine according to  claim 2 , further comprising a gasoline particulate filter on a downstream side relative to the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         17 . The exhaust gas purifying system for a gasoline engine according to  claim 3 , further comprising a gasoline particulate filter on a downstream side relative to the downstream catalyst converter in a flowing direction of exhaust gas in the exhaust path. 
     
     
         18 . The exhaust gas purifying system for a gasoline engine according to  claim 2 , wherein the first catalyst body of the upstream catalyst converter is a tandem type catalyst body including an upstream side catalyst body and a downstream side catalyst body. 
     
     
         19 . The exhaust gas purifying system for a gasoline engine according to  claim 3 , wherein the first catalyst body of the upstream catalyst converter is a tandem type catalyst body including an upstream side catalyst body and a downstream side catalyst body. 
     
     
         20 . The exhaust gas purifying system for a gasoline engine according to  claim 2 , wherein the first catalyst body of the upstream catalyst converter has a function as a gasoline particulate filter.

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