US2024331892A1PendingUtilityA1

Busbar and method of manufacturing the same

Assignee: HONDA MOTOR CO LTDPriority: Mar 31, 2023Filed: Feb 22, 2024Published: Oct 3, 2024
Est. expiryMar 31, 2043(~16.7 yrs left)· nominal 20-yr term from priority
H01R 4/42H01B 5/02H01R 43/00H02G 5/10H01B 13/0036H01B 5/002
60
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Claims

Abstract

The objective is to connect a busbar, which electrically connects a first power transmission target and a second power transmission target, to a cooling section in a way that allows heat transfer without the need for a terminal block. The busbar electrically connects the first power transmission target and the second power transmission target. The busbar includes a first part, a second part, and a third part. The first part is electrically connected to the first power transmission target. The second part protrudes from the first part and is electrically connected to the second power transmission target. The third part protrudes from the first part separately from the second part and contacts the cooling section in a state where the first part is electrically connected to the first power transmission target and the second part to the second power transmission target.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A busbar that electrically connects a first power transmission target and a second power transmission target, the busbar comprising:
 a first part electrically connected to the first power transmission target;   a second part protruding from the first part and electrically connected to the second power transmission target; and   a third part protruding from the first part separately from the second part and contacting a cooling section in a state where the first part is electrically connected to the first power transmission target and the second part is electrically connected to the second power transmission target.   
     
     
         2 . The busbar according to  claim 1 , wherein the cooling section includes a cooling section body as an electrical conductor, and a heat transfer sheet as an insulator interposed between the cooling section body and the third part. 
     
     
         3 . The busbar according to  claim 1 , wherein
 the first part is shaped to extend in a Y+ direction as one way of a predetermined Y direction from a portion electrically connected to the first power transmission target, and then extend in a Z− direction as one way of a Z direction orthogonal to the Y direction,   the second part and the third part protrude from the tip of a portion of the first part extending in the Z− direction,   the second part is shaped to extend at least in the Y+ direction and reach a portion electrically connected to the second power transmission target, and   the third part is shaped to extend at least continuously in the Z− direction from the tip and reach a portion that contacts the cooling section.   
     
     
         4 . The busbar according to  claim 1 , wherein the busbar is formed by bending a single metal sheet. 
     
     
         5 . A method of manufacturing a busbar that electrically connects a first power transmission target and a second power transmission target, the method comprising the steps of:
 processing a metal sheet to be used as a material for the busbar, the metal sheet including a first region, a second region protruding from the first region, and a third region protruding from the first region separately from the second region,   forming a first part which is electrically connected to the first power transmission target, by bending the first region,   forming a second part which is electrically connected to the second power transmission target, by bending the second region, and   forming a third part which contacts a cooling section in a state where the first part is electrically connected to the first power transmission target and the second part is electrically connected to the second power transmission target, by bending the third region.

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