US2024254610A1PendingUtilityA1

Hot-Formed Steel Part and Manufacturing Method

Assignee: ASCOMETAL FRANCE HOLDING SASPriority: Jun 2, 2021Filed: Jun 1, 2022Published: Aug 1, 2024
Est. expiryJun 2, 2041(~14.9 yrs left)· nominal 20-yr term from priority
C22C 38/60C22C 38/54C22C 38/50C22C 38/48C22C 38/46C22C 38/44C22C 38/42C22C 38/06C22C 38/02C22C 38/002C22C 38/001C21D 2211/009C21D 2211/008C21D 2211/005C21D 2211/002C21D 2211/001C21D 1/30C21D 1/20C21D 1/10C21D 7/08C21D 8/0236C21D 8/0226C22C 38/32C22C 38/38C22C 38/58C22C 38/28
33
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Claims

Abstract

The invention relates to a hot-formed steel part having a composition consisting of 0.22%≤C≤0.35%, 0.50%≤Mn≤1.70%; 0.50%≤Cr≤1.70%; traces≤Mo≤0.15%; traces≤Si≤0.40%; traces≤Ni≤0.50%; traces≤Cu≤0.50%; traces≤V≤0.08%; traces≤Al≤0.10%; 0.001%≤B≤0.010%; 0.01%≤Ti≤0.06%; traces≤Nb≤0.05%; traces≤S≤0.15%; traces≤Ca≤0.010%; traces≤Te≤0.030%; traces≤Se≤0.050%; traces≤Bi≤0.050%; traces≤Pb≤0.100%; traces≤P≤0.100%; traces≤N≤0.013%; with 540≤(830−270*C %−90*Mn %−70*Cr %−83*Mo %−37*Ni %)≤600 and Ti %≥2.5N %. The microstructure consists of at least 70% bainitic ferrite and carbides or residual austenite, the residual austenite fraction being at most 10%, at most 30% martensite and/or proeutectoid ferrite and/or pearlite, the proeutectoid ferrite and/or pearlite fraction being at most 10%.

Claims

exact text as granted — not AI-modified
1 - 16 . (canceled) 
     
     
         17 . A hot-formed steel part, wherein the steel has a composition that consists of the following, expressed in percentages by weight 
       
         
           
             
               
                 
                   
                     
                       
                         0.22 
                         % 
                       
                       ≤ 
                       C 
                       ≤ 
                       
                         0.35 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.5 
                         % 
                       
                       ≤ 
                       Mn 
                       ≤ 
                       
                         1.7 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.5 
                         % 
                       
                       ≤ 
                       Cr 
                       ≤ 
                       
                         1.7 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Mo 
                       ≤ 
                       
                         0.15 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Si 
                       ≤ 
                       
                         0.4 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Ni 
                       ≤ 
                       
                         0.5 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Cu 
                       ≤ 
                       
                         0.5 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       V 
                       ≤ 
                       
                         0.08 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Al 
                       ≤ 
                       
                         0.1 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.001 
                         % 
                       
                       ≤ 
                       B 
                       ≤ 
                       
                         0. 
                         010 
                         ⁢ 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         
                           0.01 
                           % 
                         
                         ≤ 
                         Ti 
                         ≤ 
                         
                           0.06 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Nb 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         traces 
                         ≤ 
                         S 
                         ≤ 
                         
                           0.15 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Ca 
                       ≤ 
                       
                         0.01 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Te 
                       ≤ 
                       
                         0.03 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Se 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Bi 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Pb 
                       ≤ 
                       
                         0.1 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         traces 
                         ≤ 
                         P 
                         ≤ 
                         
                           0.1 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       N 
                       ≤ 
                       
                         0.013 
                         % 
                       
                     
                     ; 
                   
                 
               
             
           
         
         with the remainder being iron and impurities resulting from the elaboration; and
 wherein the steel has the following compositional relations: 
 
       
       
         
           
             
               
                 540 
                 ≤ 
                 
                   ( 
                   
                     830 
                     - 
                     
                       270 
                       * 
                       C 
                       ⁢ 
                          
                       % 
                     
                     - 
                     
                       90 
                       * 
                       Mn 
                       ⁢ 
                          
                       % 
                     
                     - 
                     
                       70 
                       * 
                       Cr 
                       ⁢ 
                           
                       % 
                     
                     - 
                     
                       83 
                       * 
                       Mo 
                       ⁢ 
                           
                       % 
                     
                     - 
                     
                       37 
                       * 
                       Ni 
                       ⁢ 
                           
                       % 
                     
                   
                   ) 
                 
                 ≤ 
                 600 
               
               ; 
                   
               and 
             
           
         
         
           
             
               
                 Ti 
                 ⁢ 
                     
                 % 
               
               ≥ 
               
                 2.5 
                    
                 N 
                 ⁢ 
                     
                 % 
               
             
           
         
         
           wherein the steel has a microstructure that consists of, in surface fractions:
 at least 70% of a mixture of bainitic ferrite and carbides or residual austenite, the residual austenite fraction being less than or equal to 10%, the mixture of bainitic ferrite and carbides or residual austenite forming bainite, the bainite including the morphologies of bainite or bainite ferrite called acicular ferrite or intragranular bainite; and 
 no more than 30% of martensite, pro-eutectoid ferrite, and/or pearlite, the pro-eutectoid ferrite and/or pearlite fraction being less than or equal to 10%. 
 
         
       
     
     
         18 . The hot-formed steel part of  claim 17 , wherein the residual austenite fraction is less than or equal to 5%. 
     
     
         19 . The hot-formed steel part of  claim 17 , wherein the concentration of carbon in the composition of the steel is 0.25%<C≤0.30%. 
     
     
         20 . The hot-formed steel part of  claim 17 , wherein the concentration of manganese in the composition of the steel is 1.10%≤Mn≤1.70%. 
     
     
         21 . The hot-formed steel part of  claim 17 , wherein the concentration of molybdenum in the composition of the steel is trace≤Mo≤0.10%. 
     
     
         22 . The hot-formed steel part of  claim 17 , wherein the concentration of silicon in the composition of the steel is trace≤Si≤0.15%. 
     
     
         23 . The hot-formed steel part of  claim 17 , wherein the concentration of nickel in the composition of the steel is trace≤Ni≤0.35%. 
     
     
         24 . The hot-formed steel part of  claim 17 , wherein the concentration of copper in the composition of the steel is trace≤Cu≤0.30%. 
     
     
         25 . The hot-formed steel part of  claim 17 , wherein the concentration of vanadium in the composition of the steel is trace≤V≤0.05%. 
     
     
         26 . The hot-formed steel part of  claim 17 , wherein the steel as a relation that is 560<(830−270 C %−90 Mn %−70 Cr %−83 Mo %−37 Ni %)≤600. 
     
     
         27 . A method of manufacturing a steel part, the method comprising:
 hot-forming a steel semi-finished product in the austenitic phase and having a composition consisting of the following, expressed in percentages by weight:   
       
         
           
             
               
                 
                   
                     
                       
                         0.22 
                         % 
                       
                       ≤ 
                       C 
                       ≤ 
                       
                         0.35 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.5 
                         % 
                       
                       ≤ 
                       Mn 
                       ≤ 
                       
                         1.7 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.5 
                         % 
                       
                       ≤ 
                       Cr 
                       ≤ 
                       
                         1.7 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Mo 
                       ≤ 
                       
                         0.15 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Si 
                       ≤ 
                       
                         0.4 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Ni 
                       ≤ 
                       
                         0.5 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Cu 
                       ≤ 
                       
                         0.5 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       V 
                       ≤ 
                       
                         0.08 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Al 
                       ≤ 
                       
                         0.1 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         0.001 
                         % 
                       
                       ≤ 
                       B 
                       ≤ 
                       
                         0. 
                         010 
                         ⁢ 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         
                           0.01 
                           % 
                         
                         ≤ 
                         Ti 
                         ≤ 
                         
                           0.06 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Nb 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         traces 
                         ≤ 
                         S 
                         ≤ 
                         
                           0.15 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Ca 
                       ≤ 
                       
                         0.01 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Te 
                       ≤ 
                       
                         0.03 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Se 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Bi 
                       ≤ 
                       
                         0.05 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       Pb 
                       ≤ 
                       
                         0.1 
                         % 
                       
                     
                     ; 
                   
                 
               
               
                 
                   
                     
                       
                         traces 
                         ≤ 
                         P 
                         ≤ 
                         
                           0.1 
                           % 
                         
                       
                       ; 
                     
                       
                   
                 
               
               
                 
                   
                     
                       traces 
                       ≤ 
                       N 
                       ≤ 
                       
                         0.013 
                         % 
                       
                     
                     ; 
                   
                 
               
             
           
         
         the remainder being iron and impurities resulting from the elaboration; and
 wherein the steel has the following compositional relations: 
 
       
       
         
           
             
               
                 540 
                 ≤ 
                 
                   ( 
                   
                     830 
                     - 
                     
                       270 
                       * 
                       C 
                       ⁢ 
                          
                       % 
                     
                     - 
                     
                       90 
                       * 
                       Mn 
                       ⁢ 
                          
                       % 
                     
                     - 
                     
                       70 
                       * 
                       Cr 
                       ⁢ 
                           
                       % 
                     
                     - 
                     
                       83 
                       * 
                       Mo 
                       ⁢ 
                           
                       % 
                     
                     - 
                     
                       37 
                       * 
                       Ni 
                       ⁢ 
                           
                       % 
                     
                   
                   ) 
                 
                 ≤ 
                 600 
               
               ; 
                   
               and 
             
           
         
         
           
             
               
                 
                   Ti 
                   ⁢ 
                       
                   % 
                 
                 ≥ 
                 
                   2.5 
                      
                   N 
                   ⁢ 
                       
                   % 
                 
               
               ; 
                   
               and 
             
           
         
         
           cooling the hot-formed semi-finished product with still air, in forced air, under a hood, or in a container, wherein between 750° C. and 550° C. the product is cooled at a rate that is greater than or equal to 0.15° C./s, between 550° ° C. and 250° C. the product is cooled at a rate that is between 0.1 and 0.5° C./s, and below 250° C. the product is cooled at a rate that is between 0.1 and 100° C./s. 
         
       
     
     
         28 . The method of  claim 27  further comprising machining or cold-forming the semi-finished product before the hot-forming step. 
     
     
         29 . The method of  claim 27  further comprising cold machining or cold-forming the hot-formed semi-finished product after the cooling step. 
     
     
         30 . The method according to  claim 27  further comprising subjecting at least part of the hot-formed semi-finished product to a surface treatment by high-frequency induction. 
     
     
         31 . The method according to  claim 30  further comprising, after carrying out the surface treatment by high-frequency induction, tempering the hot-formed semi-finished product at a temperature between 150° C. and 350° C. 
     
     
         32 . The method according to  claim 27  further comprising work hardening at least a part of the hot-formed semi-finished product.

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