US2024226675A1PendingUtilityA1

Ultra high stiffness putter shaft

Assignee: KARSTEN MFG CORPPriority: Jul 10, 2020Filed: Feb 13, 2024Published: Jul 11, 2024
Est. expiryJul 10, 2040(~13.9 yrs left)· nominal 20-yr term from priority
A63B 53/007A63B 2209/023A63B 53/10
66
PatentIndex Score
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Claims

Abstract

Described herein is a golf club shaft used with putter type club heads for making a putting stroke on the green of a golf course. The putter shaft is made from high-modulus fibers which results in an ultra-high stiffness putter shaft with high frequency, low tip deflection, and high torsional and bending rigidity. The ultra-high stiffness putter shaft prevents unwanted face twisting during the impact of a golf ball during a putting stroke, allowing for greater putt accuracy.

Claims

exact text as granted — not AI-modified
1 . A putter shaft comprising:
 a tubular body comprising:
 a torque core formed of bias plies;
 wherein the torque core bias plies comprise a graphite composite with a modulus greater than 60 msi; 
 
 an outer portion formed of longitudinal plies;
 wherein: the outer portion longitudinal plies comprise a graphite composite with a modulus value between 54 msi and 56 msi; 
 
   a tip end; and   a butt end;   wherein:
 the putter shaft has a length, measured between the tip end and the butt end, that is inclusively between 32 inches and 38 inches; 
 the putter shaft has a shaft mass inclusively between 115 grams and 135 grams; 
 the torque core comprises two to eight full-length bias plies; 
 the outer portion comprises two to six full-length longitudinal plies; 
 each bias ply and each longitudinal ply wrap around twice to form two layers within the tubular body; and 
 the putter shaft comprises an ultra-high stiffness as evidenced by:
 a frequency value of 650-800 cycles per minute (cpm); 
 a tip deflection of less than 1.0 inch (2.54 cm); and 
 a torsional stiffness of less than 1.5 degrees; 
 
   
     
     
         2 . The putter shaft of  claim 1 , wherein:
 the longitudinal plies comprise fibers oriented approximately parallel to a longitudinal axis of the shaft; and   the bias plies comprise fibers oriented at +/−45 degrees from the longitudinal plies.   
     
     
         3 . The putter shaft of  claim 1 , wherein:
 the two partial-length bias plies are tip bias plies; and   the tip bias plies extend to 20 inches (or 500 mm) from the tip end.   
     
     
         4 . The putter shaft of  claim 1 ; wherein
 the frequency value is the number of oscillations that the tip end undergoes per minute when a first 6 inches of the butt end is clamped, a 205-gram weight is attached onto the tip end, and the tip end has been displaced and released; wherein the frequency value is measured within the first 2 to 10 oscillation cycles;   
       wherein the tip deflection is the perpendicular displacement of the tip end of the shaft from an at-rest position of the shaft when a first 6 inches of the butt end is clamped and a 3.9 lb load is applied perpendicularly to the putter shaft at 1 inch inward from the tip end; and;
 wherein the torsional stiffness is an angle of twist when a first 6 inches of the butt end is clamped, a first 1 inch of the tip end is clamped, and a torque load of 1 ft*lb is applied to the clamped tip end. 
 
     
     
         5 . The putter shaft of  claim 1 , wherein the ratio of the distance between a center of gravity of the shaft and the butt end of the shaft and the full length of the shaft is greater than 45%. 
     
     
         6 . The putter shaft of  claim 1 , wherein:
 the putter shaft is hollow and comprises a wall thickness defined by an inner diameter (ID) and an outer diameter (OD); and   the wall thickness ranges inclusively between 0.030 inch and 0.100 inch.   
     
     
         7 . The putter shaft of  claim 1  wherein:
 the putter shaft further comprises a tip ID and a tip OD; 
 the tip ID and the tip OD are measured at the furthest portion of the tip end; 
 the tip ID ranges inclusively between 0.06 inch and 0.20 inch; and 
 the tip OD ranges inclusively between 0.25 inch and 0.45 inch. 
 
     
     
         8 . The putter shaft of  claim 1 , wherein:
 the putter shaft further comprises a butt ID and a butt OD;   the butt ID and OD are measured at the further portion of the butt end; and   the butt OD ranges inclusively between 0.5 inch and 0.7 inch.   
     
     
         9 . The putter shaft of  claim 1 , wherein:
 the putter shaft comprises a characterizing ratio selected from the group consisting of:
 a ratio of frequency to tip OD that ranges inclusively between 1444 cpm/inch and 3200 cpm/inch, 
 a ratio of torsional stiffness to tip OD that ranges inclusively between 1.0 degrees/(ft*lb*inch) and 4.0 degrees/(ft*lb*inch), 
 a ratio of frequency to shaft mass that ranges inclusively between 4.0 cpm/gram and 8.0 cpm/gram, and 
 a ratio of torsional stiffness to shaft mass that ranges inclusively between 0.003 degrees/(ft*lb*gram) and 0.010 degrees/(ft*lb*gram). 
   
     
     
         10 . The putter shaft of  claim 9 , wherein:
 the putter shaft comprises a frequency ratio between 5.5 and 8; and   the ratio is calculated by the following equation:   
       
         
           
             
               
                 R 
                 F 
               
               = 
               
                 
                   Frequency 
                   
                     
                       10 
                       , 
                       000 
                       × 
                       
                         ( 
                         
                           Tip 
                           ⁢ 
                               
                           O 
                           ⁢ 
                           D 
                         
                         ) 
                       
                     
                     + 
                     
                       Shaft 
                       ⁢ 
                           
                       Mass 
                     
                   
                 
                 . 
               
             
           
         
       
     
     
         11 . The putter shaft of  claim 9 , wherein:
 the putter shaft comprises a torsional stiffness ratio between 0.004 and 0.010; and   the torsional ratio is calculated by the following equation:   
       
         
           
             
               
                 R 
                 T 
               
               = 
               
                 
                   
                     Tortional 
                     ⁢ 
                         
                     Stiffness 
                   
                   
                     
                       10 
                       , 
                       000 
                       × 
                       
                         ( 
                         
                           Tip 
                           ⁢ 
                               
                           O 
                           ⁢ 
                           D 
                         
                         ) 
                       
                     
                     + 
                     
                       Shaft 
                       ⁢ 
                           
                       Mass 
                     
                   
                 
                 . 
               
             
           
         
       
     
     
         12 . The putter shaft of  claim 1 , wherein:
 the putter shaft comprises a stiffness ratio between 650 and 1600; and   the stiffness ratio is calculated by the following equation:   
       
         
           
             
               
                 R 
                 S 
               
               = 
               
                 
                   Frequency 
                   
                     Tortional 
                     ⁢ 
                         
                     Stiffness 
                   
                 
                 . 
               
             
           
         
       
     
     
         13 . A putter shaft comprising:
 a tubular body comprising:
 a plurality of bias plies and a plurality of longitudinal plies; 
 wherein: the plurality of bias plies comprise a graphite composite with a modulus greater than 60 msi and the plurality of longitudinal plies comprise a graphite composite with a modulus value between 54 msi and 56 msi; 
   a tip end; and   a butt end;   wherein:
 the putter shaft has a length, measured between the tip end and the butt end, that is inclusively between 32 inches and 38 inches; 
 the putter shaft has a shaft mass inclusively between 115 grams and 135 grams; 
 the putter shaft comprises at least 6 full length plies; 
 the putter shaft comprises at least two partial-length bias plies; 
 the putter shaft comprises at least one partial-length longitudinal ply; 
 the putter shaft comprises an ultra-high stiffness as evidenced by:
 a frequency value of greater than 650 cpm; 
 a tip deflection of less than 1.0 inch (2.54 cm); and 
 a torsional stiffness of less than 1.5 degrees; 
 
   
     
     
         14 . The putter shaft of  claim 13 , wherein:
 the putter shaft is hollow and comprises a wall thickness defined by an inner diameter (ID) and an outer diameter (OD);   the wall thickness ranges inclusively between 0.030 inch and 0.100 inch;   the putter shaft further comprises a tip ID and a tip OD;   the tip ID and the tip OD are measured at the furthest portion of the tip end;   the tip ID ranges inclusively between 0.06 inch and 0.20 inch; and   the tip OD ranges inclusively between 0.25 inch and 0.45 inch.   
     
     
         15 . The putter shaft of  claim 13 , wherein:
 the putter shaft further comprises a butt ID and a butt OD;   the butt ID and butt OD are measured at the further portion of the butt end; and   the butt OD ranges inclusively between 0.5 inch and 0.7 inch.   
     
     
         16 . The putter shaft of  claim 15 , wherein:
 the putter shaft comprises a characterizing ratio selected from the group consisting of:
 a ratio of frequency to tip OD that ranges inclusively between 1444 cpm/inch and 3200 cpm/inch, 
 a ratio of torsional stiffness to tip OD that ranges inclusively between 1.0 degrees/(ft*lb*inch) and 4.0 degrees/(ft*lb*inch), 
 a ratio of frequency to shaft mass that ranges inclusively between 4.0 cpm/gram and 8.0 cpm/gram, and 
 a ratio of torsional stiffness to shaft mass that ranges inclusively between 0.003 degrees/(ft*lb*gram) and 0.010 degrees/(ft*lb*gram). 
   
     
     
         17 . The putter shaft of  claim 15 , wherein:
 the putter shaft comprises a characteristic ratio selected from the group consisting of: a frequency ratio (R F ), a torsional stiffness ratio (R T ), and a stiffness ratio (R S );   the frequency ratio (R T ) ranges inclusively between 5.5 and 8;   the frequency ratio (R T ) is calculated by the following equation:   
       
         
           
             
               
                 
                   R 
                   F 
                 
                 = 
                 
                   Frequency 
                   
                     
                       10 
                       , 
                       000 
                       × 
                       
                         ( 
                         
                           Tip 
                           ⁢ 
                               
                           O 
                           ⁢ 
                           D 
                         
                         ) 
                       
                     
                     + 
                     
                       Shaft 
                       ⁢ 
                           
                       Mass 
                     
                   
                 
               
               ; 
             
           
         
         the torsional stiffness ratio (R T ) ranges inclusively between 0.004 and 0.010; 
         the torsional stiffness ratio (R T ) is calculated by the following equation: 
       
       
         
           
             
               
                 
                   R 
                   T 
                 
                 = 
                 
                   
                     Tortional 
                     ⁢ 
                         
                     Stiffness 
                   
                   
                     
                       10 
                       , 
                       000 
                       × 
                       
                         ( 
                         
                           Tip 
                           ⁢ 
                               
                           O 
                           ⁢ 
                           D 
                         
                         ) 
                       
                     
                     + 
                     
                       Shaft 
                       ⁢ 
                           
                       Mass 
                     
                   
                 
               
               ; 
             
           
         
         the stiffness ratio (R S ) ranges inclusively between 650 and 1600; and 
         the stiffness ratio (R S ) is calculated by the following equation: 
       
       
         
           
             
               
                 R 
                 S 
               
               = 
               
                 
                   Frequency 
                   
                     Tortional 
                     ⁢ 
                         
                     Stiffness 
                   
                 
                 . 
               
             
           
         
       
     
     
         18 . A putter shaft comprising:
 a tubular body comprising:
 a plurality of bias plies and a plurality of longitudinal plies; 
 wherein: the plurality of bias plies comprise a graphite composite with a modulus greater than 60 msi and the plurality of longitudinal plies comprise a graphite composite with a modulus value between 54 msi and 56 msi; 
 a tip end; and 
 a butt end; 
 wherein:
 the putter shaft has a length, measured between the tip end and the butt end, that is inclusively between 32 inches and 38 inches; 
 the putter shaft is hollow and comprises a wall thickness defined by an inner diameter (ID) and an outer diameter (OD);
 wherein the ID and OD taper at different rates; 
 
 the putter shaft further comprises a tip ID and a tip OD; 
 the tip ID and the tip OD are measured at the furthest portion of the tip end; 
 the putter shaft comprises an ultra-high stiffness as evidenced by a frequency value of greater than 650 cpm and a frequency ratio (R F ) between 5.5 and 8; 
 the frequency ratio is calculated by the following equation: 
 
   
       
         
           
             
               
                 R 
                 F 
               
               = 
               
                 
                   Frequency 
                   
                     
                       10 
                       , 
                       000 
                       × 
                       
                         ( 
                         
                           Tip 
                           ⁢ 
                               
                           O 
                           ⁢ 
                           D 
                         
                         ) 
                       
                     
                     + 
                     
                       Shaft 
                       ⁢ 
                           
                       Mass 
                     
                   
                 
                 . 
               
             
           
         
       
     
     
         19 . The putter shaft of  claim 18 , wherein:
 the putter shaft has a shaft mass inclusively between 115 grams and 135 grams;   the tip ID ranges inclusively between 0.06 inch and 0.20 inch;   the tip OD ranges inclusively between 0.25 inch and 0.45 inch.   
     
     
         20 . The putter shaft of  claim 18 , wherein:
 along at least 50% of the shaft length, the OD of the shaft varies according to the following equation:   
       
         
           
             
               y 
               = 
               
                 
                   
                     0 
                     . 
                     0 
                   
                   ⁢ 
                   1 
                   ⁢ 
                   1 
                   ⁢ 
                   x 
                 
                 + 
                 
                   
                     0 
                     . 
                     3 
                   
                   ⁢ 
                   4 
                   ⁢ 
                   5 
                 
               
             
           
         
         with x equaling the distance from the tip end; and 
         with y equaling the OD of the shaft.

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