Alloy wire rod and preparation method and application thereof

Abstract

The present disclosure relates to an alloy wire rod and a preparation method and application thereof. The alloy wire rod is made of a tungsten alloy, and the tungsten alloy contains tungsten and an oxide of cerium. The alloy wire rod has a wire diameter of equal to or less than 100 μm; and the alloy wire rod has a tensile strength of greater than 3,800 MPa. The wire diameter of the alloy wire rod is equal to or less than 60 μm; the diameter of a push-pull core wire of the alloy wire rod is less than 350 μm; the elastic ultimate strength of the alloy wire rod is greater than 2,500 MPa; and the tensile strength of the alloy wire is greater than 4,200 MPa. In the present disclosure, the alloy wire rod having ultra-high strength and good toughness is obtained by doping an oxide of cerium.

1 . An alloy wire rod, wherein
 the alloy wire rod is made of a tungsten alloy, and the tungsten alloy contains tungsten and an oxide of cerium;   the alloy wire rod has a wire diameter of equal to or less than 100 μm; and   the alloy wire rod has a tensile strength of greater than 3,800 MPa.   
     
     
         2 . The alloy wire rod according to  claim 1 , wherein a content of the oxide of cerium in the alloy wire rod is 0.1-1.5 wt %. 
     
     
         3 . The alloy wire rod according to  claim 1 , wherein
 the alloy wire rod has a wire diameter of equal to or less than 60 μm;   a diameter of a push-pull core wire of the alloy wire rod is less than 350 μm;   the alloy wire rod has an elastic ultimate strength of greater than 2,500 MPa; and   the alloy wire rod has a tensile strength of greater than 4,200 MPa.   
     
     
         4 . The alloy wire rod according to  claim 1 , wherein the tungsten alloy further contains a metallic element M, and the metallic element M is selected from at least one of potassium, rhenium, molybdenum, iron, cobalt or rare earth metals. 
     
     
         5 . The alloy wire rod according to  claim 4 , wherein a content of the potassium is less than 80 ppm. 
     
     
         6 . The alloy wire rod according to  claim 1 , wherein the tungsten alloy further contains one or more of rare earth oxides other than the oxide of cerium. 
     
     
         7 . A preparation method of the alloy wire rod according to  claim 1 , comprising doped powder making, pressing, sintering, and cogging, wherein
 the cogging comprises conducting cogging on a sintered billet by a multi-roll rolling process so that a ratio of a longitudinal length of particles of the oxide of cerium in a rolled tungsten rod along the alloy wire rod to a particle size of a cross section of the particles is greater than 5.   
     
     
         8 . The preparation method of the alloy wire rod according to  claim 7 , wherein the doped powder making comprises the following steps:
 solid-liquid doping, reduction, and powder making,   wherein the solid-liquid doping comprises conducting staged drying on a mixed tungsten-doped solution, the staged drying at least comprises 2 temperature stages, and the 2 temperature stages are divided with 100° C. as a division line and comprise heat drying below 100° C. first and then heat drying above 100° C.   
     
     
         9 . The preparation method of the alloy wire rod according to  claim 8 , wherein the staged drying in the solid-liquid doping comprises a first drying stage and a second drying stage, a temperature of the first drying stage is 60-80° C., and a temperature of the second drying stage is 110-150° C. 
     
     
         10 . The preparation method of the alloy wire rod according to  claim 8 , wherein the reduction comprises conducting reduction on a material obtained after the solid-liquid doping to obtain an alloy powder having an average Fisher particle size of 1.0-4.0 μm. 
     
     
         11 . The preparation method of the alloy wire rod according to  claim 7 , wherein the doped powder making comprises the following step:
 solid-solid doping,   wherein the solid-solid doping comprises using a tungsten powder having a Fisher particle size of 1.0-4.0 μm and the oxide of cerium having a particle size distribution D90 of less than 2.0 μm as raw materials, and conducting mixing to obtain a tungsten powder doped with the oxide of cerium.   
     
     
         12 . The preparation method of the alloy wire rod according to  claim 7 , wherein a particle size of the oxide of cerium in the sintered billet is less than 2.5 μm. 
     
     
         13 . Application of an alloy wire rod in a field of cutting of materials,
 wherein the alloy wire rod according to  claim 1  is used as the alloy wire rod.   
     
     
         14 . The application according to  claim 13 , wherein the materials at least comprise hard surface materials; the hard surface materials at least comprise silicon wafers, magnetic materials, and semiconductor materials; and the semiconductor materials at least comprise sapphire and silicon carbide. 
     
     
         15 . Application of an alloy wire rod to at least one of cables or ropes,
 wherein the alloy wire rod according to  claim 1  is used as the alloy wire rod.   
     
     
         16 . The application according to  claim 15 , wherein the at least one of cables or ropes are used for traction of at least one of medical or industrial precision instruments and furnaces. 
     
     
         17 . Application of an alloy wire rod in a field of textiles,
 wherein the alloy wire rod according to  claim 1  is used as the alloy wire rod.   
     
     
         18 . The application according to  claim 17 , comprising spinning or weaving the alloy wire rod into a glove or a protective suit.