US2023382837A1PendingUtilityA1
Monomer composition for synthesizing recycled plastic, preparation method thereof, recycled plastic, and molded product using the same
Est. expirySep 13, 2041(~15.1 yrs left)· nominal 20-yr term from priority
Y02W30/62C08J 2369/00C08J 11/24C07C 68/06C08G 64/305C07C 39/16C07C 37/0555C08J 11/16C07C 37/685C07C 37/82C08L 69/00C08L 2207/20C07C 37/86C08G 64/307C08G 64/40C08G 64/42C07C 37/52C08G 64/16C07C 37/01C08G 64/06C07C 37/80
73
PatentIndex Score
0
Cited by
0
References
0
Claims
Abstract
The present disclosure relates to a monomer composition for synthesizing recycled plastic that contains a high-purity aromatic diol compound recovered through recycling by chemical decomposition of a polycarbonate-based resin, a method for preparing the same, and a recycled plastic and molded product using the same.
Claims
exact text as granted — not AI-modified1 . A monomer composition for synthesizing recycled plastic, comprising:
an aromatic diol compound, wherein a color coordinate L* of the monomer composition is more than 95, wherein a yield of the aromatic diol compound yield-according to the following Equation 1 is 55% or more, and wherein the monomer composition is a recovered product from a polycarbonate-based resin:
Yield (%)=W 1 /W 0 [Equation 1]
wherein in Equation 1, W 0 is a mass of the aromatic diol compound obtained during 100% decomposition, and W 1 is a mass of the aromatic diol compound actually obtained.
2 . The monomer composition according to claim 1 , wherein
the monomer composition has a color coordinate b* of 3.5 or less.
3 . The monomer composition according to claim 1 , wherein
the monomer composition has a color coordinate a* of 1 or less.
4 . The monomer composition according to claim 1 , wherein
the aromatic diol compound is one or more selected from the group consisting of bis(4-hydroxyphenyl)methane, bis(4-hydroxyphenyl)ether, bis(4-hydroxyphenyl)sulfone, bis(4-hydroxyphenyl)sulfoxide, bis(4-hydroxyphenyl)sulfide, bis(4-hydroxyphenyl)ketone, 1,1-bis(4-hydroxyphenyl)ethane, 2,2-bis(4-hydroxyphenyl)propane (bisphenol A), 2,2-bis(4-hydroxyphenyl)butane, 1,1-bis(4-hydroxyphenyl)cyclohexane (bisphenol Z), 2,2-bis(4-hydroxy-3,5-dibromophenyl)propane, 2,2-bis(4-hydroxy -3,5- dichlorophenyl)propane, 2,2-bis(4-hydroxy -3-bromophenyl)propane, 2,2-bis(4-hydroxy-3-chlorophenyl)propane, 2,2-bis(4-hydroxy -3-methylphenyl)propane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, and 1,1-bis(4-hydroxyphenyl)-1-phenylethane.
5 . The monomer composition according to claim 1 , wherein
the monomer composition has an aromatic diol compound purity of 98% or more.
6 . The monomer composition according to claim 1 , further comprising:
a diethyl carbonate as a by-product.
7 . A method for preparing a monomer composition for synthesizing recycled plastic, the method comprising the steps of:
depolymerizing a polycarbonate-based resin; and adding water of 12 times or more the weight of the polycarbonate-based resin to a depolymerization reaction product to extract an aromatic diol compound.
8 . The method for preparing a monomer composition according to claim 7 , wherein
in the step of adding water, a number of times of adding water is 1 to 10.
9 . The method for preparing a monomer composition according to claim 8 , further comprising:
a step of removing water between the steps of adding water, when the number of times of adding water is 2 to 10.
10 . The method for preparing a monomer composition according to claim 7 , wherein
the step of adding water comprises: repeatedly adding water of twice the weight of the polycarbonate-based resin to the depolymerization reaction product 6 to 10 times.
11 . The method for preparing a monomer composition according to claim 7 , wherein:
the step of adding water comprises: repeatedly adding water of 4 times the weight of the polycarbonate-based resin to the depolymerization reaction product 3 to 5 times.
12 . The method for preparing a monomer composition according to claim 7 , further comprising:
a step of purifying the extracted aromatic diol compound.
13 . The method for preparing a monomer composition for synthesizing recycled plastic according to claim 12 wherein:
the step of purifying the extracted aromatic diol compound comprises a step of washing the extracted aromatic diol compound.
14 . The method for preparing a monomer composition according to claim 13 , wherein:
the washing step comprises: a step of washing the extracted aromatic diol compound with a first solvent at a temperature of 10° C. or more and 30° C. or less; and a step of washing the extracted aromatic diol compound with a second solvent at a temperature of 40° C. or more and 80° C. or less.
15 . The method for preparing a monomer composition according to claim 14 , wherein
the first solvent is an organic solvent.
16 . The method for preparing a monomer composition according to claim 14 , wherein
the second solvent is water.
17 . The method for preparing a monomer composition according to claim 14 , wherein
a difference value between the temperature of the step of washing with the seconds solvent at a temperature of 40° C. or more and 80° C. or less, and the temperature of the step of washing with ftthe first solvent at a temperature of 10° C. or more and 30° C. or less is 20° C. or more and 50° C. or less.
18 . The method for preparing a monomer composition according to claim 7 , further comprising:
a step of adding an adsorbent to the depolymerization reaction product to perform an adsorption purification and then removing the adsorbent, before the step of adding water of 12 times or more the weight of the polycarbonate-based resin to the depolymerization reaction product to extract the aromatic diol compound.
19 . A recycled plastic, comprising:
a reaction product of the monomer composition of claim 1 and a comonomer.
20 . A molded product, comprising:
the recycled plastic of claim 19 .Join the waitlist — get patent alerts
Track US2023382837A1 — get alerts on status changes and closely related new filings.
We store only your email — no account needed. See our privacy policy.