US2023287625A1PendingUtilityA1

Artificial leather

Assignee: TORAY INDUSTRIESPriority: Aug 28, 2020Filed: Aug 19, 2021Published: Sep 14, 2023
Est. expiryAug 28, 2040(~14.1 yrs left)· nominal 20-yr term from priority
D06N 3/0011D06N 3/186D06N 3/0004D06N 3/0052D06N 3/106D06N 3/14D06N 3/0075D06N 3/0036D06N 3/0025D06N 2201/0254D06N 2209/1635D06N 2211/28D06N 3/0027
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Claims

Abstract

An artificial leather is provided that has supple flexibility, moderate resilience while being dense and satisfactory thickness, where the artificial leather includes, as constituent elements, a nonwoven fabric containing ultrafine fibers having an average single-fiber diameter of 0.1 μm or more and 10 μm or less, and an elastomer, the artificial leather satisfying Formulas (a) and (b) below: 0.5≤ F A /F B <1  (a) 0.5≤ F C /F B <1  (b) where F A , F B , and F C are respectively the fiber density (g/cm 3 ) in a layer on one surface side, the fiber density (g/cm 3 ) in a layer at the center in the thickness direction, and the fiber density (g/cm 3 ) in a layer on the other surface side when the artificial leather is trisected in the thickness direction.

Claims

exact text as granted — not AI-modified
1 . Artificial leather comprising, as constituent elements:
 a nonwoven fabric containing ultrafine fibers having an average single-fiber diameter of 0.1 μm or more and 10 μm or less; and   an elastomer,   
       the artificial leather satisfying Formulas (a) and (b) below:
   0.5≤ F   A   /F   B <1  (a)
 
   0.5≤ F   C   /F   B <1  (b)
 
 
       where F A , F B , and F C  are respectively a fiber density (g/cm 3 ) in a layer on one surface side, a fiber density (g/cm 3 ) in a layer at a center in a thickness direction, and a fiber density (g/cm 3 ) in a layer on another surface side when the artificial leather is trisected in the thickness direction. 
     
     
         2 . The artificial leather according to  claim 1 , further comprising at least one nap layer formed by nap raising. 
     
     
         3 . The artificial leather according to  claim 1  or  2 , further comprising at least one resin layer. 
     
     
         4 . The artificial leather according to  claim 3 , wherein the resin layer is discontinuously formed in a surface of the artificial leather. 
     
     
         5 . The artificial leather according to  claim 1  or  2 , further satisfying Formulas (c) and (d) below:
   0.6≤ P   A   /P   B <1  (c)
 
   0.6≤ P   C   /P   B <1  (d)
 
 
       where P A , P B , and P C  are respectively an elastomer density (g/cm 3 ) in the layer on the one surface side, an elastomer density (g/cm 3 ) in the layer at the center in the thickness direction, and an elastomer density (g/cm 3 ) in the layer on the other surface side when the artificial leather is trisected in the thickness direction. 
     
     
         6 . The artificial leather according to  claim 1 , wherein an overall density of the artificial leather is 0.2 g/cm 3  or more and 0.7 g/cm 3  or less. 
     
     
         7 . The artificial leather according to  claim 1 , wherein a thickness of the artificial leather is 0.8 mm or more and 4.0 mm or less.

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