US2023233909A1PendingUtilityA1

Forged golf club head with improved scorelines

Assignee: ACUSHNET COPriority: May 27, 2021Filed: Apr 4, 2023Published: Jul 27, 2023
Est. expiryMay 27, 2041(~14.8 yrs left)· nominal 20-yr term from priority
Inventors:Kevin Tassistro
A63B 53/0445B21K 17/00A63B 53/047A63B 53/0408
66
PatentIndex Score
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Claims

Abstract

Methods of forging a golf club head is disclosed. Exemplary embodiment may include providing a raw forging blank, hot pre-forging said raw forging blank to create a golf club head without scorelines, cold pre-forging said golf club head to create a rough scoreline pattern, polishing a face of said golf club head to remove an excess material after said cold pre-forging step, and final forging said golf club head to create a final scoreline pattern.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method of forging a golf club head comprising:
 providing a raw forging blank,   hot pre-forging said raw forging blank to create a golf club head without scorelines,   cold pre-forging said golf club head to create a rough scoreline pattern,   polishing a face of said golf club head to remove an excess material after said cold pre-forging step, and   final forging said golf club head to create a final scoreline pattern,   wherein an at least one scoreline of said final scoreline pattern further comprises;
 a toe terminus profile, 
 a heel terminus profile, and 
 a face centerline, defined as a center point between a toe most portion of said at least one scoreline and a heel most point of said at least one scoreline, and 
 wherein said toe terminus profile is different from said heel terminus profile. 
   
     
     
         2 . The method of  claim 1 , wherein said at least one scoreline has Heel to Toe Terminus Slope Ratio of greater than about 6, said Heel to Toe Terminus Slope Ratio defined as; 
       
         
           
             
               
                 Heel 
                 ⁢ 
                     
                 to 
                 ⁢ 
                     
                 Toe 
                 ⁢ 
                     
                 Termius 
                 ⁢ 
                     
                 Slope 
                 ⁢ 
                     
                 Ratio 
               
               = 
               
                 
                   
                     Heel 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                   
                     Toe 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                 
                 . 
               
             
           
         
       
     
     
         3 . The method of  claim 2 , wherein said Heel to Toe Terminus Slope Ratio is greater than about 8.75. 
     
     
         4 . The method of  claim 2 , wherein said Heel to Toe Terminus Slope Ratio is greater than about 13. 
     
     
         5 . The method of  claim 1 , wherein said toe terminus profile has a slope of less than about 0.25. 
     
     
         6 . The method of  claim 1 , wherein said toe terminus profile has a slope of less than about 0.20. 
     
     
         7 . The method of  claim 1 , wherein said toe terminus profile has a slope of less than about 0.15. 
     
     
         8 . The method of  claim 1 , wherein said heel terminus profile has a slope of greater than about 1.5. 
     
     
         9 . The method of  claim 1 , wherein said heel terminus profile has a slope of greater than about 1.75. 
     
     
         10 . The method of  claim 1 , wherein said heel terminus profile has a slope of greater than about 2.0. 
     
     
         11 . The method of  claim 1 , wherein said at least one scoreline is asymmetrical about said face centerline. 
     
     
         12 . The method of  claim 1 , wherein said toe terminus profile is chamfered. 
     
     
         13 . The method of  claim 1 , wherein said heel terminus profile is chamfered. 
     
     
         14 . A method of forging a golf club head comprising:
 providing a raw forging blank,   hot pre-forging said raw forging blank to create a golf club head without scorelines,   cold pre-forging said golf club head to create a rough scoreline pattern,   polishing a face of said golf club head to remove an excess material after said cold pre-forging step, and   final forging said golf club head to create a final scoreline pattern after said polishing step,   wherein an at least one scoreline of said final scoreline pattern further comprises;
 a toe terminus profile, 
 a heel terminus profile, and 
 a face centerline, defined as a center point between a toe most portion of said at least one scoreline and a heel most point of said at least one scoreline, and 
 wherein said at least one scoreline is asymmetrical about said face centerline. 
   
     
     
         15 . The method of  claim 14 , wherein said at least one scoreline has Heel to Toe Terminus Slope Ratio of greater than about 6, said Heel to Toe Terminus Slope Ratio defined as; 
       
         
           
             
               
                 Heel 
                 ⁢ 
                     
                 to 
                 ⁢ 
                     
                 Toe 
                 ⁢ 
                     
                 Termius 
                 ⁢ 
                     
                 Slope 
                 ⁢ 
                     
                 Ratio 
               
               = 
               
                 
                   
                     Heel 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                   
                     Toe 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                 
                 . 
               
             
           
         
       
     
     
         16 . The method of  claim 15 , wherein said Heel to Toe Terminus Slope Ratio is greater than about 13. 
     
     
         17 . A method of forging a golf club head comprising:
 providing a raw forging blank,   hot pre-forging said raw forging blank to create a golf club head without scorelines,   cold pre-forging said golf club head to create a rough scoreline pattern,   polishing a face of said golf club head to remove an excess material after said cold pre-forging step, and   final forging said golf club head to create a precise final scoreline pattern after said polishing step without any secondary machining, wherein precise final scoreline pattern comprises a precise final scoreline shape, a precise final scoreline profile, and a precise final scoreline geometry,   wherein an at least one precise final scoreline of said precise final scoreline pattern further comprises;
 a precise final toe terminus profile, 
 a precise final heel terminus profile, and 
 a precise final face centerline, defined as a center point between a toe most portion of said at least one precise final scoreline and a heel most point of said at least one precise final scoreline. 
   
     
     
         18 . The method of  claim 17 , wherein said at least one precise final scoreline has Heel to Toe Terminus Slope Ratio of greater than about 6, said Heel to Toe Terminus Slope Ratio defined as; 
       
         
           
             
               
                 Heel 
                 ⁢ 
                     
                 to 
                 ⁢ 
                     
                 Toe 
                 ⁢ 
                     
                 Termius 
                 ⁢ 
                     
                 Slope 
                 ⁢ 
                     
                 Ratio 
               
               = 
               
                 
                   
                     Heel 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                   
                     Toe 
                     ⁢ 
                         
                     Terminus 
                     ⁢ 
                         
                     Profile 
                     ⁢ 
                         
                     Slope 
                   
                 
                 . 
               
             
           
         
       
     
     
         19 . The method of  claim 17 , wherein said Heel to Toe Terminus Slope Ratio is greater than about 13. 
     
     
         20 . The method of  claim 17 , wherein said at least one precise final scoreline is asymmetrical about said precise final face centerline.

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