Method for assembling an elastomer seal spring in a connector assembly

Abstract

The seal spring of the present invention has a dual functionality. The seal spring provides both a sealing property and spring function in use within an electrical connector system, which is accomplished by its elastomeric qualities. The seal spring is preferably comprised of Silicone, EPDM rubber or materials and compositions that provide similar performance during use, or the like. The seal spring of the present invention is not limited or defined into a spring section or a seal section by its geometry. Shown is an implementation of the seal spring within an outer housing and connector assembly. The seal spring compresses and provides adequate spring force against a tab or tabs within the outer housing. The seal spring also functions as an interface seal and an environmental seal during use. The seal spring is, substantially, in its entirety, of a contiguous and continuous single construction. No part or section of the seal spring is made up of welded, soldered, or brazen part or section.

1 - 9 . (canceled) 
     
     
         10 . A method for assembling a seal spring in a connector assembly, comprising the steps of:
 inserting said seal spring into an inner cavity of a housing; pushing said housing into said inner cavity of said housing;   thereafter, pushing said seal spring into said housing so as to position said seal spring against a tab within said inner cavity of said housing;   thereafter inserting a second outer housing into an inner cavity of said housing; and   thereafter, providing a spring force to said tab.   
     
     
         11 . The method according to  claim 10 , wherein said method for assembling a seal spring in said connector assembly, said seal spring presses against a forward stop of said housing after said step of providing a spring force to said seal spring. 
     
     
         12 . The method according to  claim 10 , wherein said method for assembling a seal spring in said connector assembly, said seal spring contacts a second outer housing, said second outer housing inserts into an inner aperture of said seal spring, after said step of providing a spring force to said seal spring. 
     
     
         13 . The method according to  claim 10 , wherein said seal spring seals against said inner cavity of said housing. 
     
     
         14 . A method according to  claim 10 , wherein said method for assembling a seal spring in said connector assembly, said seal spring contacts a second outer housing, said second outer housing inserted into an inner aperture of said seal spring, after said step of providing a spring force to said seal spring, wherein said seal spring seals against said second outer housing. 
     
     
         15 . (canceled) 
     
     
         16 . The method according to  claim 10 , wherein at least a side, first and second faces, an inner aperture, an outer sealing portion, said side wall, and an inner sealing portion form said seal spring that is, substantially, in its entirety, a contiguous and continuous single construction.