US2023193579A1PendingUtilityA1

Multi-battered segmental retaining wall blocks with integral self alignment system, and methods of forming retaining walls with same

Assignee: RISI STONE INCPriority: Dec 22, 2021Filed: Dec 21, 2022Published: Jun 22, 2023
Est. expiryDec 22, 2041(~15.4 yrs left)· nominal 20-yr term from priority
Inventors:Tyler Matys
E02D 2300/002E02D 29/0266E02D 29/025
52
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Claims

Abstract

Provided herein are various embodiments of retaining wall blocks suitable for use interchangeably as components in battered and vertical retaining wall construction. Each includes a block body and a vertical interlock system that includes: two female-type components comprising first and second grooves each extending along a bottom side of the block body and a male-type component extending across a top side of the block body. A lateral interlock system comprises a male-type lateral interlock interface integrated with a first side of the block body in lateral alignment with a female-type lateral interlock interface integrated with a second side of the block body. Methods for constructing retaining walls using the retaining wall blocks described herein are also provided.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A retaining wall block comprising:
 a block body comprising:
 a top side and a bottom side opposite the top side; 
 a front side and a rear side opposite the front side; and 
 a first side and a second side opposite the first side; 
   a vertical interlock system comprising:
 a first female-type component comprising a first groove extending along the bottom side of the block body between the first side and the second side, the first groove being spaced from the front side by a distance of (Z or Z−T) and having a width Y+T, wherein each of Z, T and Y is greater than zero, and Z is greater than T; 
 a second female-type component comprising a second groove extending along the bottom side of the block body between the first side and the second side, the second groove being spaced from the rear side by a distance Z+B and having a width Y+T, wherein B is greater than zero; 
 a male-type component extending across the top side of the block body between the first side and the second side, the male-type component being spaced from the rear side by a distance Z and having a width no greater than Y+T; and 
   a lateral interlock system comprising:
 a male-type lateral interlock interface integral with the first side midway between the front side and the rear side; and 
 a female-type lateral interlock interface integral with the second side midway between the front side and the rear side and in lateral alignment with the male-type lateral interlock interface. 
   
     
     
         2 . The retaining wall block of  claim 1 , wherein the male-type component of the vertical interlock system is a single vertical male tongue. 
     
     
         3 . The retaining wall block of  claim 1 , wherein the male-type component of the vertical interlock system comprises a plurality of vertical male tongues. 
     
     
         4 . The retaining wall block of  claim 1 , wherein the first groove of the first female-type component is spaced from the front side by a distance of Z. 
     
     
         5 . The retaining wall block of  claim 1 , wherein the first groove of the first female-type component is spaced from the front side by a distance of Z-T. 
     
     
         6 . The retaining wall block of  claim 1 , wherein:
 the male-type lateral interlock interface comprises:
 a first bearing wall that extends laterally away from the block from a first position along the first side that is a distance X from the front side; and 
 a second bearing wall that extends laterally away from the block from a second position along the first side that is the distance X from the rear side; 
   and   the female-type lateral interlock interface comprises:
 a third bearing wall that extends laterally into the block from a third position along the second side that is the distance X from the front side; and 
 a fourth bearing wall that extends laterally into the block from a fourth position along the second side that is the distance X from the rear side. 
   
     
     
         7 . The retaining wall block of  claim 6 , wherein:
 the first bearing wall extends laterally away from the block at a same non-normal first angle as the third bearing wall extends laterally into the block; and   the second bearing wall extends laterally away from the block at a same non-normal second angle as the fourth bearing wall extends laterally into the block.   
     
     
         8 . The retaining wall block of  claim 6 , wherein the first bearing wall is a part of a first lateral male key and the second bearing wall is a part of a second lateral male key that is spaced from the first lateral male key along the first side. 
     
     
         9 . The retaining wall block of  claim 8 , wherein the first lateral male key is a mirror image of the second lateral male key about a notional plane extending vertically through the top side and the bottom side midway between the front side and the rear side. 
     
     
         10 . The retaining wall block of  claim 6 , wherein the first bearing wall and the second bearing wall are both parts of a single lateral male key. 
     
     
         11 . The retaining wall block of  claim 6 , wherein the first bearing wall, the second bearing wall, the third bearing wall and the fourth bearing wall all extend the same distance from respective sides. 
     
     
         12 . A set of retaining wall blocks comprising:
 a plurality of the retaining wall block of  claim 1 , wherein:
 in at least one of the plurality the first groove of the first female-type component is spaced from the front side by a distance of Z (“Unit A block”); and 
 in at least one of the plurality the first groove of the first female-type component is spaced from the front side by a distance of Z-T (“Unit B block”). 
   
     
     
         13 . A retaining wall formed using at least the set of retaining wall blocks of  claim 12 . 
     
     
         14 . The retaining wall of  claim 13 , wherein successive courses of the retaining wall are battered with respect to previous courses. 
     
     
         15 . The retaining wall of  claim 13 , wherein successive courses of the retaining wall are not battered with respect to previous courses. 
     
     
         16 . The retaining wall of  claim 13 , wherein at least one course of the retaining wall comprises at least one of the Unit A block and at least one of the Unit B block.

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