US2023043878A1PendingUtilityA1

Cast Alloy

Assignee: ALUMINIUM RHEINFELDEN ALLOYS GMBHPriority: Jul 30, 2021Filed: Jul 29, 2022Published: Feb 9, 2023
Est. expiryJul 30, 2041(~15 yrs left)· nominal 20-yr term from priority
Inventors:Stuart Wiesner
B22D 21/007B22D 18/04C22C 21/003B22D 17/00C22C 21/00C22F 1/04
44
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Claims

Abstract

The casting alloy according to the invention is based on aluminum-iron-nickel and includes the following elements:iron0.8 to 3.0% by weightnickel0.1 to 3.5% by weightboron40 to 300 ppmzinc0-5% by weighttin0-5% by weightcopper0-3% by weightmanganese0-1% by weightmagnesium0-0.6% by weightphosphorus0-500 ppmSilicon0-0.4%.

Claims

exact text as granted — not AI-modified
1 . A cast alloy based on aluminum-iron-nickel, comprising: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   iron 
                   0.8 to 3.0% by weight 
                 
                     
                   nickel 
                   0.1 to 3.5% by weight 
                 
                     
                   boron 
                   40 to 300 ppm 
                 
                     
                   zinc 
                   0-5% by weight 
                 
                     
                   tin 
                   0-5% by weight 
                 
                     
                   copper 
                   0-3% by weight 
                 
                     
                   manganese 
                   0-1% by weight 
                 
                     
                   magnesium 
                   0-0.6% by weight 
                 
                     
                   phosphorus 
                   0-500 ppm 
                 
                     
                   Silicon 
                   0- 0.4% 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         and 0-0.8% by weight of an element or a group of elements selected from chromium, lithium, vanadium, titanium, calcium, molybdenum and zirconium and the remainder aluminum and inevitable impurities. 
       
     
     
         2 . The cast alloy according to  claim 1 , wherein iron is 1.0-2.5% by weight. 
     
     
         3 . The cast alloy according to  claim 1 , wherein iron is 1.2-2.0% by weight. 
     
     
         4 . The cast alloy according to  claim 1 , wherein iron is 1.4-1.9% by weight. 
     
     
         5 . The cast alloy according to  claim 1 , wherein nickel is 0.3-3.0% by weight. 
     
     
         6 . The cast alloy according to  claim 1 , wherein nickel is 0.8-2.0% by weight. 
     
     
         7 . The cast alloy according to  claim 1 , wherein boron is 70-200 ppm. 
     
     
         8 . The cast alloy according to  claim 1 , wherein boron is 100-160 ppm. 
     
     
         9 . The cast alloy according to  claim 1 , wherein silicon is 0-0.3% by weight. 
     
     
         10 . The cast alloy according to  claim 1 , wherein copper is 0.2-3% by weight of copper. 
     
     
         11 . The cast alloy according  claim 1 , wherein copper is 1.0-3.0%. 
     
     
         12 . The cast alloy according to  claim 1 , wherein zinc is 0-3% by weight. 
     
     
         13 . The cast alloy according to  claim 1 , wherein zinc is 0.5-4.0% by weight. 
     
     
         14 . The cast alloy according to  claim 1 , wherein magnesium is 0-0.4% by weight 
     
     
         15 . The cast alloy according to  claim 1 , wherein magnesium is 0.2-0.4% by weight. 
     
     
         16 . The cast alloy according to  claim 1 , wherein manganese is 0-0.1% by weight. 
     
     
         17 . The cast alloy according to  claim 1 , wherein tin is 0-2.5% by weight. 
     
     
         18 . The cast alloy according to  claim 1 , wherein tin is 0.2-2.5% by weight. 
     
     
         19 . A cast alloy based on aluminum-iron-nickel, consisting of: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   iron 
                   0.8 to 3.0% by weight 
                 
                     
                   nickel 
                   0.1 to 3.5% by weight 
                 
                     
                   boron 
                   40 to 300 ppm 
                 
                     
                   zinc 
                   0-5% by weight 
                 
                     
                   tin 
                   0-5% by weight 
                 
                     
                   copper 
                   0-3% by weight 
                 
                     
                   manganese 
                   0-1% by weight 
                 
                     
                   magnesium 
                   0-0.6% by weight 
                 
                     
                   phosphorus 
                   0-500 ppm 
                 
                     
                   Silicon 
                   0-0.4% 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         and 0-0.8% by weight of an element or a group of elements selected from chromium, lithium, vanadium, titanium, calcium, molybdenum and zirconium and the remainder aluminum and inevitable impurities. 
       
     
     
         20 . A method of making a product comprising die-casting the alloy of  claim 1  to form the product. 
     
     
         21 . The method according to  claim 20 , wherein the product is a rotor, a stator, a cooling element or a heating element. 
     
     
         22 . A high pressure die casted product comprising a cast alloy according to  claim 1 . 
     
     
         23 . The product according to  claim 22 , wherein the product is a rotor, a stator, a cooling element or a heating element.

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