US2022393001A1PendingUtilityA1

Pmosfet source drain

Assignee: TAIWAN SEMICONDUCTOR MFG CO LTDPriority: Apr 16, 2020Filed: Aug 10, 2022Published: Dec 8, 2022
Est. expiryApr 16, 2040(~13.7 yrs left)· nominal 20-yr term from priority
H01L 29/785H01L 29/0669H01L 2029/7858H01L 29/66553H01L 29/165H01L 29/7848H01L 29/66545H01L 29/66795H01L 29/167H10D 62/021H10D 30/6735H10D 62/121H10D 30/6757H10D 62/119H10D 30/6219H10D 64/018H10D 64/017H10D 62/822H10D 30/797H10D 30/62H10D 30/024H10D 30/014H10D 84/017H10D 84/038H10D 84/0193H10D 62/834H10D 84/853
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Claims

Abstract

A semiconductor device according to the present disclosure includes a first source/drain epitaxial feature and a second source/drain epitaxial feature each having an outer liner layer and an inner filler layer, a plurality of channel members extending between the first source/drain epitaxial feature and the second source/drain epitaxial feature along a first direction, and a gate structure disposed over and around the plurality of channel members. The plurality of channel members are in contact with the outer liner layer and are spaced apart from the inner filler layer. The outer liner layer comprises germanium and boron and the inner filler layer comprises germanium and gallium.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method, comprising:
 forming a stack over a substrate, wherein the stack comprises a plurality of channel layers interleaved by a plurality of sacrificial layers;   forming a fin-shaped structure from the stack and the substrate, the fin-shaped structure comprising a channel region and a source/drain region;   recessing the source/drain region to form a source/drain trench that exposes sidewalls of the plurality of channel layers and the plurality of sacrificial layers;   selectively and partially recessing the plurality of sacrificial layers to form a plurality of inner spacer recesses;   forming a plurality of inner spacer features in the plurality of inner spacer recesses;   after the forming of the plurality of inner spacer features, depositing an outer epitaxial layer in the source/drain trench, the outer epitaxial layer comprising a first p-type dopant; and   depositing an inner epitaxial layer over the outer epitaxial layer, the inner epitaxial layer comprising a second p-type dopant different from the first p-type dopant,   wherein the inner epitaxial layer is spaced apart from the plurality of channel layers by the outer epitaxial layer.   
     
     
         2 . The method of  claim 1 , wherein the plurality of channel layers comprise germanium (Ge) and the plurality of sacrificial layers comprise silicon germanium (SiGe). 
     
     
         3 . The method of  claim 1 , wherein the outer epitaxial layer and the inner epitaxial layer comprise germanium (Ge) or germanium tin (GeSn). 
     
     
         4 . The method of  claim 1 , wherein the first p-type dopant comprises boron (B) and the second p-type dopant comprises gallium (Ga). 
     
     
         5 . The method of  claim 1 , wherein a doping concentration of the first p-type dopant in the outer epitaxial layer is between about 5×10 19  atoms/cm 3  and about 5×10 20  atoms/cm 3 . 
     
     
         6 . The method of  claim 1 , wherein a doping concentration of the second p-type dopant in the inner epitaxial layer is between about 3×10 20  atoms/cm 3  and about 1×10 21  atoms/cm 3 . 
     
     
         7 . The method of  claim 1 , wherein the outer epitaxial layer comprises a thickness between about 1 nm and about 6 nm. 
     
     
         8 . The method of  claim 1 , wherein the inner epitaxial layer comprises a thickness between about 1 nm and about 6 nm. 
     
     
         9 . A method, comprising:
 forming a stack over a substrate, wherein the stack comprises a plurality of channel layers interleaved by a plurality of sacrificial layers;   forming a fin-shaped structure from the stack and the substrate, the fin-shaped structure comprising a channel region and a source/drain region;   recessing the source/drain region to form a source/drain trench that exposes sidewalls of the plurality of channel layers and the plurality of sacrificial layers;   selectively and partially recessing the plurality of sacrificial layers to form a plurality of inner spacer recesses;   forming a plurality of inner spacer features in the plurality of inner spacer recesses;   after the forming of the plurality of inner spacer features, depositing an outer epitaxial layer in the source/drain trench, the outer epitaxial layer being doped with boron (B); and   depositing an inner epitaxial layer over the outer epitaxial layer, the inner epitaxial layer being doped with gallium (Ga).   
     
     
         10 . The method of  claim 9 , wherein the plurality of channel layers comprise germanium (Ge) and the plurality of sacrificial layers comprise silicon germanium (SiGe). 
     
     
         11 . The method of  claim 9 , wherein the outer epitaxial layer and the inner epitaxial layer comprise germanium (Ge) or germanium tin (GeSn). 
     
     
         12 . The method of  claim 10 , further comprising:
 forming a dummy gate stack over the channel region of the fin-shaped structure;   depositing a gate spacer layer over the dummy gate stack;   removing the dummy gate stack;   selectively removing the plurality of sacrificial layers in the channel region; and   forming a gate structure around each of the plurality of channel layers in the channel region.   
     
     
         13 . The method of  claim 9 , wherein a doping concentration of boron (B) in the outer epitaxial layer is between about 5×10 19  atoms/cm 3  and about 5×10 20  atoms/cm 3 . 
     
     
         14 . The method of  claim 9 , wherein a doping concentration of gallium (Ga) in the inner epitaxial layer is between about 3×10 20  atoms/cm 3  and about 1×10 21  atoms/cm 3 . 
     
     
         15 . The method of  claim 10 ,
 wherein the outer epitaxial layer comprises a thickness between about 1 nm and about 6 nm,   wherein the inner epitaxial layer comprises a thickness between about 1 nm and about 6 nm.   
     
     
         16 . A method, comprising:
 forming a stack over a substrate, wherein the stack comprises a plurality of channel layers interleaved by a plurality of sacrificial layers;   forming a fin-shaped structure from the stack and the substrate, the fin-shaped structure comprising a channel region and a source/drain region;   forming a dummy gate stack over the channel region of the fin-shaped structure;   depositing a gate spacer layer over the dummy gate stack;   recessing the source/drain region to form a source/drain trench that exposes sidewalls of the plurality of channel layers and the plurality of sacrificial layers;   selectively and partially recessing the plurality of sacrificial layers to form a plurality of inner spacer recesses;   forming a plurality of inner spacer features in the plurality of inner spacer recesses;   depositing an outer epitaxial layer in the source/drain trench, the outer epitaxial layer comprising a first p-type dopant;   depositing an inner epitaxial layer over the outer epitaxial layer, the inner epitaxial layer comprising a second p-type dopant different from the first p-type dopant;   removing the dummy gate stack;   selectively removing the plurality of sacrificial layers in the channel region; and   forming a gate structure around each of the plurality of channel layers in the channel region,   wherein the plurality of channel layers comprise germanium (Ge) and the plurality of sacrificial layers comprise silicon germanium (SiGe).   
     
     
         17 . The method of  claim 16 , wherein the first p-type dopant comprises boron (B) and the second p-type dopant comprises gallium (Ga). 
     
     
         18 . The method of  claim 16 , wherein the depositing of the outer epitaxial layer comprises depositing the outer epitaxial layer over the plurality of inner spacer features. 
     
     
         19 . The method of  claim 17 , wherein a doping concentration of boron (B) in the outer epitaxial layer is between about 5×10 19  atoms/cm 3  and about 5×10 20  atoms/cm 3 . 
     
     
         20 . The method of  claim 17 , wherein a doping concentration of gallium (Ga) in the inner epitaxial layer is between about 3×10 20  atoms/cm 3  and about 1×10 21  atoms/cm 3 .

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