Reinforced honeycomb concrete substrate

Abstract

Embodiments of the disclosure are directed towards a method to reduce the weight of any given concrete product or project by insertion during the pour, while increasing the strength of the product or project. Consisting of a composite hybrid block of vertical grain torsion box grid filled with rigid foam, which is glued into place, the Reinforced Honeycomb Concrete Substrate is inserted in sections, and allowed to remain during cure time and thereafter. Besides displacement of heavy cement or concrete, Reinforced Honeycomb Concrete Substrate is also insulated for sound deadening and climate control, and acts as a vibration and shock absorber, greatly enhancing sustainability, while reducing the tendency to crack or otherwise fail. The Reinforced Honeycomb Concrete Substrate may be precast or cast on site and may be used for a wide variety of sizes of product and projects, in anything from art to heavy construction.

The claimed invention is: 
     
         1 . A lightweight concrete structure made of concrete covering six sides of reinforced honeycomb concrete substrate, which is flat on two horizontal sides with four vertical sides. 
     
     
         2 . The lightweight concrete structure of  claim 1 , consists of the reinforced honeycomb concrete substrate is reinforced with rigid insulated material inside structure grids such as patented Sing Core, without stress skins. 
     
     
         3 . The reinforced honeycomb concrete substrate of  claim 2 , comprising concrete poured on and around the top and sides of the substrate inserts; space between implants allow all six sides of the substrate to be covered by concrete. 
     
     
         4 . The lightweight concrete structure of  claim 1 , consists of a concrete slab manufactured in this manner could be used as pavement underlayment, or for use as an insulated concrete floor. 
     
     
         5 . The reinforced honeycomb concrete substrate of  claim 2 , comprising the horizontal surface area of the implants have a minimal degree of movement which accommodates the settling or movements of the earth; the minimal degree of movement acts as a shock absorber and will prevent cracking of concrete and uncoupling. 
     
     
         6 . The lightweight concrete structure of  claim 3 , consists of concrete slabs made with Reinforced Honeycomb Concrete Substrate can be used as floors, walls, roofs, as modular concrete slabs, and as concrete paving underlayment.