Substrate dividing method

Abstract

A substrate dividing method which can thin and divide a substrate while preventing chipping and cracking from occurring. This substrate dividing method comprises the steps of irradiating a semiconductor substrate 1 having a front face 3 formed with functional devices 19 with laser light while positioning a light-converging point within the substrate, so as to form a modified region including a molten processed region due to multiphoton absorption within the semiconductor substrate 1, and causing the modified region including the molten processed region to form a starting point region for cutting; and grinding a rear face 21 of the semiconductor substrate 1 after the step of forming the starting point region for cutting such that the semiconductor substrate 1 attains a predetermined thickness.

1 - 6 . (canceled) 
     
     
         7 : A method of manufacturing a semiconductor chip on which a functional element is formed, the method comprising the steps of:
 irradiating a laser light incident face of a substrate with laser light while positioning a light-converging point within the substrate, thereby forming a plurality of rows of molten processed regions aligned in a thickness direction of the substrate and embedded within the substrate along each line of a plurality of cutting lines arranged in a grid with respect to the substrate, the substrate having a front face and a rear face, the front face of the substrate being formed with at least one functional device, the forming of each molten processed region resulting in the forming of each starting point region for cutting the substrate, and each molten processed region being located inside the substrate at a predetermined distance from the laser light incident face of the substrate; and   grinding the rear face of the substrate after the step of forming the starting point regions, thereby eliminating all of the molten processed regions from the substrate,   wherein the substrate comprises at least a portion of a fracture generated in the thickness direction from each starting point region after completion of the grinding step; and   wherein the substrate is divided when each fracture reaches the front face and the rear face of the substrate.   
     
     
         8 : The method according to  claim 7 , wherein when each molten processed region is formed in the substrate by the irradiating, the substrate is irradiated with the laser light under a condition with a peak power density of at least 1×10 8  (W/cm 2 ) at the light converging point and a pulse width of 1 μs or less. 
     
     
         9 : The method according to  claim 7 , wherein the laser light incident face of the substrate is formed with at least one of the functional device. 
     
     
         10 : The method according to  claim 7 , wherein the grinding step includes subjecting the rear face of the substrate to chemical etching. 
     
     
         11 : The method according to  claim 7 , wherein the substrate is divided into a plurality of chips along the cutting lines. 
     
     
         12 : The method according to  claim 7 , wherein the substrate is divided when each fracture reaches the front face and the rear face of the substrate after the step of grinding. 
     
     
         13 : The method according to  claim 7 , wherein the substrate is divided when each fracture reaches the front face and the rear face of the substrate during the step of grinding the substrate. 
     
     
         14 : The method according to  claim 7 , further comprising expanding a tape attached to the rear face of the substrate after the grinding to make space between adjacent chips formed in the substrate. 
     
     
         15 : The method according to  claim 7 , further comprising attaching a tape to the rear face of the substrate after the grinding. 
     
     
         16 : The method according to  claim 7 , wherein at the completion of the grinding, each fracture reaches the front face and the rear face of the substrate to divide the substrate. 
     
     
         17 : A method of manufacturing a semiconductor chip on which a functional element is formed, the method comprising the steps of:
 irradiating a laser light incident face of a substrate with laser light while positioning a light-converging point within the substrate, thereby forming a plurality of rows of molten processed regions aligned in a thickness direction of the substrate and embedded within the substrate along each line of a plurality of cutting lines arranged in a grid with respect to the substrate, the substrate having a front face and a rear face, the front face of the substrate being formed with at least one functional device, the forming of each molten processed region resulting in the forming of each starting point region configured for cutting the substrate, and each molten processed region being located inside the substrate at a predetermined distance from the laser light incident face of the substrate; and   grinding the rear face of the substrate after the forming of the starting point regions, thereby removing from the substrate at least a portion of the molten processed regions that were formed in the substrate;   wherein a fracture generated in the thickness direction from each starting point region reaches at least the front face of the substrate, thereby providing at least one semiconductor chip.   
     
     
         18 : The method according to  claim 17 , wherein when each molten processed region is formed in the substrate by the irradiating, the substrate is irradiated with the laser light under a condition with a peak power density of at least 1×10 8  (W/cm 2 ) at the light converging point and a pulse width of 1 μs or less. 
     
     
         19 : The method according to  claim 17 , wherein the laser light incident face of the substrate is formed to include the functional device. 
     
     
         20 : The method according to  claim 17 , wherein the grinding step includes a step of subjecting the rear face of the substrate to chemical etching. 
     
     
         21 : The method according to  claim 17 , wherein the substrate is divided into a plurality of chips along the cutting lines. 
     
     
         22 : The method according to  claim 17 , wherein the substrate is divided when each fracture reaches the front face and the rear face of the substrate after the step of grinding. 
     
     
         23 : The method according to  claim 17 , wherein the substrate is divided when each fracture reaches the front face and the rear face of the substrate during the step of grinding the substrate. 
     
     
         24 : The method according to  claim 17 , further comprising expanding a tape attached to the rear face of the substrate after the grinding to make space between adjacent chips formed in the substrate. 
     
     
         25 : The method according to  claim 17 , further comprising attaching a tape to the rear face of the substrate after the grinding. 
     
     
         26 : The method according to  claim 17 , wherein at the completion of the grinding, each fracture reaches the front face and the rear face of the substrate to divide the substrate.