US2022324019A1PendingUtilityA1

Article including silicon carbide and method of manufacturing same

Assignee: CANON KKPriority: Dec 25, 2018Filed: Jun 6, 2022Published: Oct 13, 2022
Est. expiryDec 25, 2038(~12.4 yrs left)· nominal 20-yr term from priority
C04B 35/653C04B 35/58064C22C 29/14B22F 3/26B33Y 10/00C04B 2235/616C04B 2235/3813C04B 35/58071C04B 35/65C04B 2235/428C04B 2235/6026C04B 2235/3804C04B 2235/5436C04B 35/565C22C 29/005C22C 29/00B22F 2302/105C04B 35/58078C04B 35/622B22F 2302/05C04B 2235/77B33Y 80/00B22F 3/105Y02P10/25
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Claims

Abstract

Provided is an article that includes silicon carbide as a main component and that has sufficient mechanical strength while manufactured by a three-dimensional shaping technology. The article that includes silicon carbide as a main component includes: silicon carbide; a metal boride having a melting point lower than a sublimation point of silicon carbide; and metal silicon.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method of manufacturing an article comprising:
 forming a shaped object by repeating:
 forming a powder layer through use of a mixed powder of a powder containing silicon carbide and a powder containing a metal boride having a particle diameter smaller than that of silicon carbide and a melting point lower than a sublimation point of silicon carbide; and 
 simultaneously scanning and irradiating the formed powder layer with an energy beam based on shape data of an object to be shaped to melt and solidify the mixed powder; and 
   further impregnating the shaped object with metal silicon.   
     
     
         2 . The method according to  claim 1 , wherein the metal boride comprises at least one selected from the group consisting of chromium diboride, vanadium diboride, and chromium monoboride. 
     
     
         3 . The method according to  claim 2 , wherein the metal boride is chromium diboride, and
 wherein the article has a molar ratio between silicon carbide and chromium diboride, silicon carbide:chromium diboride, of from 90:10 to 35:65.

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